Top Cordless 1″ SDS Plus Rotary Hammer | Head-To-Head

In our head-to-head comparison, we focused on 1″ SDS-Plus rotary hammers with drop motors, catering to the largest group of SDS-Plus users. These drills are widely utilized by mechanical, electrical, plumbing, and building trades for tasks such as installing 3″ drop anchors, wedge anchors, screw anchors and chipping concrete.

Why Drop Motors?

The 1-inch SDS-Plus drop motor hammers are among the most popular drills on the market due to their compact size and versatility. They offer versatility and efficiency for various applications, making them a preferred choice for many users across different industries. Despite the rise in popularity of drop motor designs, some users still prefer the traditional D-handle style for specific applications such working in concrete forms or for ceiling and floor work.

SDS stands for Slotted Drive System or Slotted Drive Shaft, it was invented by Bosch in 1975. SDS and SDS-Plus are interchangeable, SDS-Plus is a newer standard featuring 4 splines for a more secure chuck fitment.

Our Objective

For us at Tool Box Buzz, our goal is to empower you to make informed decisions when selecting the best SDS-Plus Rotary Hammer Drill.

By providing comprehensive reviews and insights into the performance, features, and usability of each rotary hammer, we hope to assist you in finding the perfect tool for your projects. Whether you prioritize compactness, power, versatility, or ergonomics, we’re here to help you make the right choice.

Cordless SDS-Plus Rotary Hammer Lineup

Eleven manufacturers have submitted 15 contenders for the 1-inch SDS-Plus category, all designed for use on their 18-volt to 60-volt cordless platforms. Not every manufacturer labels their SDS-Plus drills as precisely 1 inch, so the range of testing spans from ⅞ inch to 1-⅛ inch.

BOSCH 18v Bulldog

Model – GBH18v-24C
Voltage – 18v
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.80
Weight – 8.7 Lbs
Price – $270.00

DEWALT XR

Model – DCH273
Voltage – 20V
Size – 1”
RPMs – 1,100
BPMs – 0-4,600
Blow Energy [Ft-Lbs] – 1.55
Weight – 7.1 Lbs
Price – $329.00

DEWALT Flexvolt

Model – DCH416
Voltage – 60V
Size – 1-¼”
RPMs – 540
BPMs – 0-4,200
Blow Energy [Ft-Lbs] – 4.5
Weight – 12.25 Lbs
Price – $499.00

FLEX

Model – FX15511A-Z
Voltage – 24V
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.9
Weight – 9.45 Lbs
Price – $299.00

HILTI Nuron

Model – TE 6-22 DRS
Voltage – 22V
Size – 1”
RPMs – 1050
BPMs – 0-5100
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.1 Lbs
Price – $434.00

KOBALT

Model – KRH 124B-03
Voltage – 24V
Size – ⅞”
RPMs – 1,400
BPMs – 0-4,500
Weight – 6.15 Lbs
Price – $99.00

MAKITA 18v LXT

Model – XRH01Z

Voltage – 18VSize – 1”
RPMs – 950
BPMs – 0-4,700
Blow Energy [Ft-Lbs] – 1.7
Weight – 7.55 Lbs
Price – $379.00

MAKITA 36v LXT

Model – XRH05Z
Voltage – 36V (18v X 2)
Size – 1”
RPMs – 1,250
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 2.2
Weight – 10.3 Lbs
Price – $519.00

MAKITA 40v XGT

Model – GRH01Z
Voltage – 40V
Size – 1-1/8”
RPMs – 980
BPMs – 0-5000
Blow Energy [Ft-Lbs] – 2.8
Weight – 9.44 Lbs
Price – $589.00

Metabo

Model – KH18LTXBL28Q

Voltage – 18v
Size – 1-⅛”
RPMs – 1,000
BPMs – 0-4,470
Blow Energy [Ft-Lbs] – 3.0
Weight – 9.8 Lbs
Price – $361

METABO HPT 18v

Model – DH1826DALQ4
Voltage – 18V
Size – 1”
RPMs – 1,050
BPMs – 0-3,950
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.05 Lbs
Price – $209.00

METABO HPT 36v

Model – DH3628DAQ4
Voltage – 36V
Size – 1-⅛”
RPMs – 950
BPMs – 0-4,300
Blow Energy [Ft-Lbs] – 2.3
Weight – 9.4 Lbs
Price – $279.00

MILWAUKEE M18 FUEL

Model – 2912-20
Voltage – 18V
Size – 1”
RPMs – 1,330
BPMs – 0-4,800
Blow Energy [Ft-Lbs] – 2.0
Weight – 9.25 Lbs
Price – $349.00

RIDGID

Model – R86712B
Voltage – 18V
Size – 1”
RPMs – 1,400
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 8.05 Lbs
Price – $269.00

RYOBI

Model – P223
Voltage – 18V
Size – 1”
RPMs – 1,380
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 7.45 Lbs
Price – $189.00

Head-To-Head Testing Criteria

Our team meticulously evaluated these cordless SDS-Plus rotary hammers, across five categories and ranked them.

1. Performance Test – Speed at drilling various size holes in concrete.
2. Efficiency Test – Run-time test of recommended battery normalized for Watt-Hour capacity.
3. Size and Weight – Size matters and weight can get cumbersome. We measured the dimensions and weight of each concrete drill as tested with batteries. [not factored in overall ranking]
4. On-Board Dust Collection – we tested and ranked features.
5. User Experience- Combination of features, ergonomics and subjective user evaluations.
   Additionally we included price, and best value charts for your consideration.

Silica Dust

The Tool Box Buzz Team recognizes the significant dangers that exposure to silica dust can pose to workers. While we always strive to use any and all personal protective equipment, there are times when we may omit certain PPE during testing. We want to remind anyone that uses concrete cutting and drilling tools to use proper protective equipment to prevent silica dust exposure.

Performance Evaluation | Drilling Test

This test evaluated the speed in which the tools could drill 3-inch deep holes into concrete with 4 different bit sizes. The drilling substrate used was 3,500 psi concrete blocks, 12” x 24” x 4.5″ deep. These concrete blocks had cured for 6-months.

Performance Test Procedure

Drill Sizes Evaluated: ¼”, ⅜”, ½”, and 1″ SDS-Plus rotary drill bits.

1. Five holes drilled to a depth of 3” using a depth rod and blue tape for accuracy.
2. Each hole was timed, and an average recorded.
3. All drills equipped with new Milwaukee SDS-Plus rotary drill bits.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. Dust extractors were not utilized.
6. Technique emphasized to ensure fair comparison.

Performance Test Winner – Milwaukee

Milwaukee dominated three out of the four speed tests, earning an impressive overall score of 5. DEWALT’S 60V FlexVolt secured second place with an overall score of 15, excelling particularly with the 1-inch bit test. Hilti and Ridgid claimed third place with an overall score of 18. Metabo followed with a score of 21. The Metabo was not a remarkable tool, but was a consistent “power-house performer.”

Individual Test Results | Top 3

¼” Rotary Bit Results

• Milwaukee: 4.19 seconds
• DEWALT 60V: 4.63 seconds
• Hilti: 5.49 seconds

⅜” Rotary Bit Results

• Milwaukee: 4.93 seconds
• Ridgid: 5.24 seconds
• DEWALT 20: 5.88 seconds

½” Rotary Bit Results

• Milwaukee: 4.36 seconds
• Ridgid: 5.43 seconds
• Hilti: 5.57 seconds

1” Rotary Bit Results

• DEWALT 60V: 14.52 seconds
• Milwaukee: 21.63 seconds
• Metabo: 24.04 seconds

Note on DEWALT FlexVolt 60V Rotary Hammer

The DEWALT Flexvolt was an extremely powerful and heavy tool allowing it to shine in the 1-inch drill bit test and subsequent chipping evaluation.

Efficiency Evaluation | Normalized Run-time

Although run-time becomes less critical with sufficient battery capacity, we acknowledge it’s importance in specific scenarios such as with commercial users, installing numerous drop anchors in a day. With so many tools, battery voltages and sizes, we normalized run-time and investigated the efficiency of the tools energy available. Obviously some battery packs contain much more potential energy so it’s important to try and compare them based on the “size of the fuel tank”.

Efficiency Testing Procedure

1. Vacuums removed for this test.
2. All tools equipped with fresh batteries.
3. 1/2″ Milwaukee drill bits drilled to 3″ depth.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. The total number of drilled holes were counted and scored.

Holes Drilled Per Watt-Hour – Winner Makita 18V

The Makita 18V drill claimed the top spot, surprising us all with it’s performance. This drill managed to complete 66.5 holes with a single 4 Ah battery with a 0.92 holes drilled per watt-hour.

Interestingly, the Makita 36-volt model, despite having twice the available watt-hours, only completed 82 holes, representing just a 23% increase in hole count which equated to only drilling 0.57 holes per watt-hour. This unique comparison between the two Makita drills highlights a design prioritization of efficiency vs power.

The Metabo 18 volt came in second place with 0.85 holes per watt-hour. Third place went to the DEWALT 20 volt with 0.82 holes per watt-hour.

Size and Weight – Not Used In Final Rankings

In the realm of SDS-Plus rotary hammers, size matters to some users. We measured the dimensions and weight of each drill, as tested (with Batteries / handle), and ranked them accordingly.

We felt the two most important factors for these drills were the weight and head length. Having a lightweight tool coupled with a compact size can be an important factor for some users. While we didn’t include this ranking in the final scoring we did account for the size and weight in our user experience rankings below. It’s interesting to see that most of the smaller / lighter tools didn’t perform as well as the heavier tools in the speed testing. Likely this is due to the size of the gear boxes, motors and housings.

In this category, the Kobalt drill boasted the shortest and lightest stature among all drills tested, clinching the top spot. Following closely in second place was the DEWALT 20V, which also showcased a compact form factor and lightweight design. The Ryobi drill secured third place in this ranking.

On-Board Dust Extractor Evaluation

On-board dust extractors are designed to be used as a system. Eight of these tools were sent with compatible on-board dust extractors to evaluate.

Dust Extractor Procedure

We tested the on-board dust extractors, ranking eight criteria:

1. Capacity – We drilled ½” x 3” holes until we saw dust “ant-hills” form around the hole. At that point we consider the capacity of the dust extractor full.
2. Visual inspection of capacity.
3. Filter cleaning – Self cleaning or manual function
4. Filter replacement – ease of removal.
5. Depth of hole with attachment.
6. Depth guide – ease of adjustment.
7. Replaceable head.
8. Weight.

On-Board Dust Extractor – Winner Hilti

The Hilti came in first place in the on-board dust extractor category. It was feature rich with its replaceable head, depth guide, and filter cleaning options. Despite clinching the top position, the team collectively noted that the dust canister could be improved by being translucent for better visibility, and the filter could be easier to detach from the canister.

In terms of “capacity” performance, the Hilti canister maintained dust extraction efficiency for 14 holes. Milwaukee drilled 10.5 holes, and Makita 40V managed 15 holes.  Surprisingly, the Metabo HPT drilled 21.5 holes, and the DEWALT 20V drilled 22 holes, but didn’t excel  in other feature comparisons.

User Experience – [Tie] Winner Hilti and Makita 40V

User experience (UX) encompasses the overall satisfaction and ease of use that a tool provides to its users. In this category, our team of Pro users provided subjective rankings for the user experience while handling these rotary hammers. This ranking was based on various factors experienced, including grip, balance, vibration, line of sight, ease of use, fatigue factor, and overall comfort.

The team identified four drills as top performers during testing. The Hilti and Makita were tied for first place, closely followed by a tie between the DEWALT 20V and Milwaukee 18V. All four of these tools exhibited commendable performance in our testing and were noted for their user experience.

Rotational Force | Bind Test – Not Ranked

When a drill binds, it has the potential to violently spin the tool around potentially injuring the user.
To assess the performance in binding situations, we conducted a subjective test by drilling a 1-inch diameter, 8-inch, deep hole in concrete and side load force.

3 Types of Safety Shut-Offs in Rotary Hammers

1. Accelerometer – An electronic component integrated into the tool that detects sudden rotation and initiates an automatic shutdown.
2. Mechanical – Utilizes a straightforward mechanical clutch mechanism whereby the tool continues to run, but the bit stops spinning when the clutch is engaged.
3. Electronic Overload – An electronic overload function is activated either before the mechanical clutch or during specific binding scenarios. This electronic overload serves to safeguard the electronics, motor, and battery, while also acting as a safety feature in certain situations.

Rotational Force Findings

During our testing, all of these tools effectively shut off when the tool was bound up and the user had a firm grip on both the tool and the auxiliary handle.

Standout tools featured all three safety mechanisms, predominantly found in higher-end models such as those from Bosch, Hilti, Makita (40-volt) and Milwaukee. These tools successfully incorporated all three mechanisms that we were able to activate during field testing.

Chipping Test – Winner DEWALT 60V

Our chipping testing methodology was primarily subjective in nature. We employed our drill testing blocks to conduct the chipping tests.

TBB Crew users utilized the rotary hammers to break up the test blocks, after which they provided feedback via a form detailing their chipping experience.

The consensus from our testing suggests that there’s a “secret sauce” combination of impact energy and beats per minute (BPM) that yields optimal chipping power. This mix of factors seems to be instrumental in achieving productive chipping results.

The DEWALT 60V was the largest and heaviest tool in the group and with 4.5 FT-LBS of energy, it’s no surprise that it excelled at chipping, taking first place

The DEWALT Flexvolt was a “jack hammer disguised as a drill  ~ TBB Crew Wes Bartosik

The Makita 40V came in second. It has tons of power and minimal vibrations felt, due to its well throughout decoupling. The Milwaukee 18V came in third place. It delivers an incredible amount of energy on impact and was very controllable while cutting scribe lines.

SDS-Plus Rotary Hammer | Price – Not Included In Final Scoring

Most manufacturers offer these rotary hammers in kit form, bundling the tool with a battery optimized for performance while maintaining a manageable weight. Achieving the best user experience hinges on finding the right balance between weight, balance, and power to accomplish tasks efficiently.

For your reference, we have listed bare tool pricing below, although this wasn’t factored into our final scoring. As an illustration of the cost range, the Kobalt is available as a bare tool for $99.00, while the Makita 40-volt model is priced at $589.00. Please refer to the attached chart for further details.

Best Cordless 1-Inch SDS-Plus Rotary Hammer – Winner Milwaukee 18V

While impact energy undoubtedly influences a tool’s performance, it’s crucial to recognize that it’s not the sole determinant of effectiveness. Other factors, such as RPM and BPM, also play significant roles in achieving the desired outcome for the user. Harmonizing impact energy, RPM, and BPM is essential to optimize the tool’s overall efficiency and effectiveness.

Decisions should be based on considerations related to ergonomics, safety, and mechanical performance. Balancing these aspects ensures that the tool not only performs well but also prioritizes the safety and user experience of the user.

It’s noteworthy that when ranking our categories, we assigned double weight to performance scores, considering it the most valuable category.

Milwaukee claimed the top spot in performance, secured second place in dust extraction, and ranked third in both user experience (UX) and chipping. Its overall performance stood out as the clear winner.

Second Place honors go to the Makita 40V.  This Makita excelled in UX, chipping and dust extraction. The Makita 40V was a favorite among the crew, tying with Hilti for the top spot in UX.

Hilti rounded out the podium in 3rd place.  The Hili was also heavily sought after by the crew and ranking first in the UX category, boasting the best dust extraction, and coming in eighth in performance testing and fourth in chipping.

Tied for fourth place was Metabo and DEWALT 60V. Metabo stood out with it’s second place in efficiency and scored well in both user experience and chipping. The DEWALT 60V was impressive in the chipping tests and performance.

Best Value 1″  SDS-Plus Rotary Hammer – Winner Ridgid

This category winner often strikes a chord with users as it showcases an SDS-Plus drill that performs admirably while being more budget-friendly. In many respects, it’s a category of significant importance, sometimes overshadowing the top-ranked contender, crowned king of our 1″ SDS-Plus Rotary Hammer Head-to-Head Test.

The Ridgid 18V, priced at $269 as a bare tool, claimed victory in this category. Despite landing in seventh place overall, it delivered commendable performance, securing a solid fifth place rank in our performance testing. We often refer to Ridgid as the “hidden gem” of the tool industry.

Best 1″ SDS-Plus Rotary Hammer | Closing Comments

1″ SDS-Plus rotary hammers are essential tools for contractors seeking efficient, versatile, and reliable solutions for drilling and hammering tasks in concrete and masonry materials.

We often receive inquiries about our final rankings and understand that there are numerous ways to compare tools.

Our primary goal during testing is to attain repeatable and consistent results. We make sure to share all the data from our tests so that users can re-rank the tools according to their preferences. If there’s a specific aspect you don’t find relevant, feel free to remove it from the matrix above and re-evaluate the rankings accordingly.

We hope you find this Head-To-Head comparison useful when considering the purchase of a 1″ cordless SDS-Plus rotary hammer. Please take a moment to explore our other Head-to-Head tests at ToolBoxBuzz.com.

Thanks, “the TBBCrew.”

Best 1-inch SDS-PLUS Rotary Hammer Video Review

Best Cordless 1 Inch SDS Plus Rotary Hammer – 2024 is a post from Tool Box Buzz

2023 Holiday Tool Gift Guide

This year’s TBB’s 2023 Holiday Gift Guide will help you pick out the perfect gift(s) for that hard-to-buy-for tradesperson in your life. Especially if you’re shopping for someone who just wants tools but already seems to have too many. Or that special person talks about tools and hardware even when they know you don’t have a clue what they are talking about. Yeah… we’re here to help!  Whether you need that last small gift or are looking to start off with a big bang, we have you covered. We go through the heartache, pain, and suffering of testing out some of the industry’s uniquest (yep, that’s a real word), most practical, and just plain coolest tools and job site gadgets to create a full-spectrum holiday gift guide.

To help you out, regardless of your budget, we broke down the tools by price categories which are:

• $30 and under:  The Simple gift
• $30-75:  The Perfect gift
• $75-200:  The Surefire gift
• Over $200:  Santa’s REALLY nice list!

And all of the tools in our 2023 Holiday Gift Guide are ones that are in our job site kits or our Pros’ workshops. So hang some lights and then get ready to hang out with us for a bit.

$30 and under Gifts | The Simple gift

• DEWALT Elite Ceramic-Coated Abrasives

If you are trying to think of something small to finish off your list or throw in a stocking these DEWALT abrasive discs are awesome. They come in a variety of sizes to fit a wide range of angle grinders. The ceramic abrasive quality is second to none. It may not seem exciting but having discs on hand that don’t burn out in a hurry is awesome when you’re in the middle of metal fabrication of any kind. It’s a fun way to let someone try a new brand or style of something they may already buy on a regular basis.

Purchase at DEWALT for $8-20

• Kobalt 24 & 48 in. Levels

We’re sure you builder has calibrated eyeballs (just like us) and doesn’t always need a level. But when they do… have them reach for one of these Kobalt levels. The 24″ level is great for most common indoor tasks like hanging pictures or shelves. And the 48″ level is great for more intense tasks like leveling framing or as a straight edge for plywood or drywall sheets. The bubbles on these Kobalt levels are easy to see, they are durable, and best of all the price is reasonable.

Purchase at Lowes for $18-25

• Milwaukee Tape Measure 2-Pack Set

We will probably never have a holiday gift guide without a tape measure. This year it’s the Milwaukee tape measures that caught our eye. They are the most essential tool at hand and one that typically wears out from such frequent use. These tape measures are easy to read, have a solidly designed locking lever, and are rugged as hell. They have great extension rigidity until they hit their fold point. They are sure to last until you decide to replace them next holiday season (and beyond). You cant go wrong with a Milwaukee tape measure.

Purchase at Home Depot for $20

• Gerber Zilch Knife

If you’ve relied on any of our previous holiday gift guides you’ll know that we love a good pocket knife. Chances are your tool lover may as well. Look for further than the Gerber Zilch. This is a sharp-as-hell out of the box, straightforward folding knife. There are multiple color schemes to choose from (we loved the tactical coyote brown and black knife). Its lightweight and sports a great belt clip. The locking mechanism is a standard inside handle locking tab design and it works great.

Purchase at Gerber for $25

• Elgin Firebolt Flashlight

The Elgin Firebolt is a well-rounded flashlight in every way. First, it features a tough yet lightweight metal case. And the case is hex shaped to prevent it from rolling off work surfaces. It also has a magnetic integrated into the side so you can stick it on a close metal surface to work hands free. Second, its satisfyingly bright (~100 lumens) for a single LED light. And third, the battery life (2x AAA batteries) is surprisingly efficient. And the IP66 rating means it’s actually quite weatherproof. Shoot, get a couple to leave in the shop or in some vehicles and you’ll be reaping the rewards of a solid holiday purchase for a long time to come.

Purchase at Elgin USA for $25

• Ryobi USB Rechargeable Inflator

Having an inflator in your vehicle can be a literal lifesaver. The Ryobi USB-battery digital readout inflator works wonderfully. It’s the most compact battery powered inflator we’ve used and includes an integrated inflator needle if you need to fill up a ball. The USB battery is recharged using a Type C USB cord which is pretty universal these days. Getting the tire pressure low warning on a cold winter morning is no fun but skipping a quick trip to the gas station or firing up your air compressor saves time and frustration.

Purchase at Home Depot for $30

• Milwaukee Hex Key Set

There are few things more annoying than having a missing hex key when you are in the middle of a task involving small bolts or fasteners. This Milwaukee hex key set eliminates that hassle by conveniently mounting common hex key sizes on a flip out style handle. The handle, unlike some cheaper versions, is sturdy and won’t crack under the torque applied from breaking free stuck fasteners. They are compact and easy to store too with hardened metal that won’t strip easily. These make a great small gift or stocking stuffer for sure!

Purchase at Home Depot for $30

$30-75 Gifts | The Perfect gift

• Craftsman Versastack Tool Box

A good storage option is always appropriate. And the Craftsman Versastack Deep Tool Box is a great option in the storage department. It checks all the boxes we look for — weather protected (IP54 rated), stackable, reconfigurable, durable, and cost effective. The last thing we want is to spend more on the toolbox than the tools inside them. But the Versastack is not a compromise as much as its a innovative solution. It allows you to fit a variety of tools and parts in mutliple compartments to make getting them safely to and from a jobsite hassle free.

Purchase at Lowes for $38

• KREG Rip Cut System

For those of us that may not have a panel saw set up in the garage or want to go through the hassle of laying out and fitting up a track saw… check out the KREG Ripcut System. This system incorporates a universal base to house your circular saw and a sturdy, adjustable guide bar to quickly and easily Rip panels to desired widths. It takes up hardly any space and is surprisingly accurate for rough carpentry jobs. And in this price category it probably doesn’t break the bank either.

Purchase at Home Depot for $40

• Microjig Dovetail Ratchet Clamp

One of our shop Pros recently needed some quick-adjusting clamps with a dovetail-compatible foot for a table saw rail and CNC table hold-downs. He tested out these Microjig Dovetail Ratchet Clamps and loved them. The foot securely slides along a T-Track or dovetail groove. The foot firmly ratchets into place and includes a spring mechanism to allow it to maintain its setting despite gravity’s best efforts. The angle of the foot is designed to work with a 14-degree dovetail as well so this clamp allows for completely custom jig and clamp designs that can be reconfigured with ease.

Purchase at Microjig for $42

• KREG Drawer Front Mounting System

We couldn’t decide which KREG tool we loved more (see above) so we decided to include the KREG drawer front mounting system as well. This custom jig set makes quick, accurate, and repeatable work of mounting drawer fronts on custom drawers. So not only does this work great for new build projects on the horizon but can also help with renovating current installs with easy drawers’ front swaps to upgrade your current abode. It’s another space efficient, low cost, unique tool that your tool lover might not realize they’ve always wanted.

Purchase at Kreg for $50

• Gearwrench 3-Ton Jackstand Set

Does your tool hound like to get under a hood and turn a wrench? If so, or if they aspire to, then check out the new Gearwrench 3 ton jack stands. They have a double pin locking feature for an added safety feature to make sure the vehicle you’re working on stays where it should – above you! They are rugged and offer an industry standard wide base and ratcheting adjustment design. Plus the yellow powder coat finish looks great… especially if your gift getter has other gold toned tools in the shop!

Purchase at ACME Tools for $50

• Garret Wade Caliper & Compass set

Fine craftsmanship and finish carpentry require precision. So whether your making sure the thickness of your substrates and materials is exactly the same or ensuring that multiple work points have the same center radius offset, these Garret Wade precision tools are perfect. They are crafted from solid back steel with brass fittings. So they not only are designed well but look outstanding. They come in a convenient storage box that will ensure they stay in place to be handed down to the next generation of woodworker in your family line.

Purchase at Garret Wade for $50

• Ryobi USB Rechargeable Soldering Pen

You know what we don’t love? Contorting our bodies into confined spaces while doing plumbing or electrical work and THEN having to manipulate a hot soldering iron and cord with Flux and wire. So we love a cordless option here to make maneuvering to secure (or resecure) a tight to reach pipe or wire connection. The Ryobi USB soldering iron incorporates a Type-C USB rechargeable, 2 Ah battery into a compact design to create a functional yet lightweight and comparatively inexpensive option to benefit any homeowner DIYer. It’s definitely worth considering!

Purchase at Home Depot for $70

$75-200 Gifts | The Surefire gift

• Bosch Colt 1-HP Palm Router

Palm or trim routers are very useful tools to ensure smooth laminates or layer-ed glue-up tasks. As far as routers go, they are lightweight and portable. The Bosch Colt 1-HP palm router is impressively powerful and smooth and stands out in this compact router class. It is great for small shops where power and outlets are plentiful. It is also an excellent choice for any CNC router tools and investments which is a task we tested heavily while trying out the Bosch Colt. The variable speed dial is responsive and stays in place despite constant vibrations which is an important feature. The collet was easy to access, and the quick release collar was well designed and easy to adjust. All in all, this is a great trim router option with all the core features we look for in a corded option.

Purchase at Lowes for $79

• Elgin Rampage Headphones

We’ve had Elgin USA hearing protection on our shops for years and are as impressed with them today as we were when we first put them on. And we appreciate a variety of designs to match a variety of tasks. So, while we love Elgin’s REBEL earbuds for welding and grinding, the RAMPAGE headphones are awesome for tasks like cutting and nailing. They fit snugly over your ears without becoming uncomfortable after hours of use. They offer a respectable 25 dB noise rating (OSHA compliant!) and connect to a phone via Bluetooth. Best of all though the button design was designed in an easy-to-operate-even-with-work gloves way. Use it to adjust volume or make calls with the integrated mic. These is truly a well thought out piece of hearing protection.

Purchase at Elgin USA for $85

• Go Rhino HS-30 Hitch Step

Not all of those getting gifts are young and spry. So if your gift target might be a little slower or more careful reaching into the bed of their truck these days, check out the Rhino hitch step. It’s a straightforward design that fits into a standard 2 in. female hitch receiver. Between the heavy-duty steel, powder coat finish, and non-slip surface treatment, this is a rugged and practical gift that will earn its keep time and time again. Even better? The angled-corners design of the HS-30 means that if you forget it’s mounted at walk into it (not that we ever do that) you are less likely to hobble away with a serious injury.

Purchase at Real Truck for $86

• Bosch BLAZE 165 ft. Green Laser Measuring Tool

When you need to frequently take long distance measurements this is the tool for you. But this Bosch BLAZE (GLM165-25G) does way more than just straight liine measurements. Integrated features include: Fixed/Continuous measurement, area, volume, indirect height, and wall area calculating among others. The green laser is extremely bright and easy to see even in full daylight at distance. And if you’re skeptical on its precision don’t be; this laser measurement tool is accurate to +/- 1/16 in.  Bosch included a haptic vibrate feature so even if you’re on a loud jobsite, you can still feel confirmation of button presses even if you can’t hear the audible beeps. Lastly, the BLAZE is a rugged design ready for the elements with an IP65 weather-protected rating and reinforced housing. This is a great investment for PROs and folks doing onsite estimates and measurement with regularity.

Purchase at Home Depot for $97

• Gerber FAST Tanto Knife

Does a knife enthusiast ever have enough knifes? Nope, no way. So if you’re looking for a good knife option with some unique features you should consider Gerber’s FAST Tanto knife. Gerber has an assisted opening design, called FAST, that makes this knife as fun to open as it is to use. It’s got a great textured grip that helps keep it firmly in your grip. And the black Tanto-style blade is different than your average round edged blade and really stands out. And at $99 its a mid-range option that feels more high end than that!

Purchase at Gerber for $99

• Kobalt Utility Cart

There is nothing more frustrating than setting down a tool mid task only to turn around and have it disappear. We blame it on shop Gremlins… Having a utility cart that easily rolls from task to task is a life saver for keeping the Gremlins at bay. This Kobalt cart makes it easy to sort and store your tools and accessories as you go. It saves you time and frustration. And can even prevent you from losing or accidently breaking pieces and having to re-buy them. It’s a great option that may not be the first thing they think of or ask for.

Purchase at Lowes for $119

• Husky Liners Weatherbeater Floor Mats

We admittedly put our work trucks through their paces. So, one of the first things we make sure they have is some heavy-duty rubber floor mats. These Husky floor mats fit like a glove and are built to stand up to the rigors of a work crew. But that doesn’t mean that they are only for work trucks. They look so good that they are an instant upgrade to any vehicle – cars, vans included. The only vehicle we wouldn’t put them on is a motorcycle. They are a breeze to pull out and hose or power wash off as well. And the sectioned design means that spills of mud won’t spill off the edges of the mat. Grab a set for an easy win.

Purchase at Real Truck for $60-199 ($125 as shown)

• Gearwrench Rolling Mechanics Seat

Sometimes it’s nice to get off your feet in the workshop. And when you can do that in a seat designed to make shop or mechanic work easier than all the better. This Gearwrench rolling mechanics seat features an adjustable height air shock and full 360-degree swivel to allow you to adjust to any angle or position required by the task at hand. Its powder-coated steel finish and rubberized, solvent-resistant seat are built to last. And maybe best of all? The base hoses 5 magnetic pie-shaped storage trays to conveniently hold your small parts as you work. Don’t wait to load one up so your holiday recipient can take a load off.

Purchase at Home Depot for $135

• Craftsman OVERDRIVE 121-piece Mechanics Tool Set

Another staple we like to include for gift guides is a well thought out hand tool set. And Craftsman’s OVERDRIVE mechanics set is a great option. It has all the common wrenches and sockets your tool lover will need to tackle any nut and bolt-based task they can dream up. It has a wide range of both metric and SAE sizes conveniently packaged in a hardshell clam case to keep them secure and accounted for. The gunmetal grey style finish looks great too. Plus, these sockets and wrenched meet or exceed all AMSE certified tolerances so they are plug and play for any commercial uses as well. You can’t go wrong here with this mechanics set from Craftsman, especially with an extra $50 off for the holidays.

Purchase at Lowes for $149

• Garret Wade 333 drill/driver Bit Set

Can we ever have enough drill and driver bits? No… we cannot. And this Garret Wade 333-piece drill and driver accessory set is a huge step in ensuring you always have the drill and driver bits you need on hand. The case makes for secure and organized storage which can be a huge timesaver vs. hunting for a loose accessory. Drill bit styles include: long and short masonry, long and short spade, TiN twist, black oxide twist, and brad point bits. Driver bits include: 100 hex shank drivers of every description, a drill sizer, multiple nail sets, drill stop collars, a countersink, and a dozen fractional socket drivers. Yeah, it’s a complete set for sure!

Purchase at Garret Wade for $160 (on sale)

• Danner Bull Run Chelsea Boots 6 in.

When you’re on your feet for hours at a time, usually on hard, rocky, or uneven surfaces, a good pair of work boots makes a world of difference. Enter the Danner Bull Run Chelsea boots. They look great and feel just as good. The Ortholite sole and steel shank keep your foot well supported and protected, as does Electrical Hazard protected sole (ASTM F2892-18 rated). In addition, the traction is oil and slip resistant while the lace-free slip on design means that wood or metal shavings and slag won’t get trapped in the tongue or laces. These boots are a great value considering they’re under $200. And if the person receiving them is inclined to get them re-soled vs replace them down the road then that’s even an option as well. There’s a reason Danner has a great reputation and these boots definitely live up to it!

Purchase at Danner Boots for $173

• Ryobi 18V Cordless Drill & Driver +2 Combo Kit

There was no way we could put together a gift guide without featuring a cordless too combo. We were still surprised to be able to put the tool combo in this price category though. Here’s the kicker though; this 2-tool Drill Driver combo comes with 2 free additional tools to choose from. Besides that, this Drill Driver combo kit is worth the cost on its own. It makes easy work of 1/4 in. hex shank bits and round bits up to 1/2 in. diameter while providing ample power for any DIY task you throw at it. Ryobi’s ONE+ 18V lineup has countless compatible tools so this is a great starting point for anyone looking to get into a cordless DIY lineup!

Purchase at Home Depot for $199

• Helly Hansen Insulated Oxford Work Jacket

Having to work outside on a cold jobsite in the winter can be miserable. So, we are always open to outdoor workwear to keep up warm and comfortable so we can focus on our work and not the weather. The Helly Hansen Insulated Oxford Jacket is a heavy-duty option that is warm and comfortable. We were impressed that it didn’t impede our overall mobility as much as other winter workwear we’ve tried out. Plus, It looks awesome so you can wear it out on weekends, and it will still impress. Helly Hansen is a go to brand for us because they deliver great looking, tough clothes that are built with the details in mind. And the insulated Oxford Jacket exemplifies these traits.

Purchase at Helly Hansen Workwear for $199

• Gearwrench 3 & 3.5 Low-Profile Ton Jacks

So, if you’re considering 3-ton jack stands why not up the ante with a heavy-duty jack from Gearwrench to go with it? Whether you opt for a standard 3 ton or 3.5-ton low profile jack, they’ll be thrilled. These are automotive tech geared, professional-level floor jacks. They offer exceptional speed and ease of lifting in a rugged piece of equipment. The protected handle is a nice feature to prevent accidental automotive paint scratching while the dual pistons create a smooth and easier lifting action. They even have an integrated small parts storage spot to throw small parts so they don’t get lost. Lastly, these jacks are certified to the ASME PASE lifting standard to keep any commercial uses industry safety compliant.

Purchase at ACME Tools for $190-220

$200+ Gifts | Santa’s REALLY Nice List!

• Milwaukee M18 Cordless Finish Nailer, 18GA

Here’s a simple fact… waiting for air compressors and dancing around air hoses is not ideal. So when we tested out the Milwaukee 18V finish nailer a while back, it didn’t take long for us to fall in love. This nailer is as smooth and reliable as any pneumatic one we’ve used without the hassle. and with approx. 1500 nails on a single 2Ah battery, the battery life won’t hold you back. It offers versatility and performance in a compact design that upholds Milwaukee’s standards of excellence. it is a great addition to the M18 lineup and would make a great gift for the handyperson on your shopping list. It also made it a great inclusion in our 2023 Holiday Gift Guide.

Purchase at Home Depot for $249

• Dovoh 3-plane 360-degree H3 laser level

We were very impressed with Dovoh’s new 3-plane, 360-degree laser. It has all the features we hoped for — super bright (110mw), green laser lines with fantastic optics (up to 197 ft!), rugged construction with a secure case and good rechargeable battery life up to 18 hrs (plus it comes with a spare battery).  The Dovoh 3-plane laser gives you the ability to easily switch between auto level mode or angle lock mode for non-level line projections. And it’s among the best as far as level accuracy goes (±1/13 in. at 33ft). It comes ready to mount on a standard tripod 1/4 in. x 20 threat mount. The magnetic base with the fine adjustment design allows you to easily get the exact alignment you need. And if you’re hesitant about going with a new brand, know that Dovoh backs their products with a 2-Year Quality Warranty + 5-Year Accuracy Warranty!

Purchase at Dovoh for $279 (10% off w/ code SASOFF10)

• DEWALT 20V Cordless Belt Sander

Most woodworkers have a variety of sanders, and a few of them are likely to be cordless. But a belt sander is often thought of as a corded tool and may not be one of them. The DEWALT 20V cordless belt sander (Bare tool) may just change this assumption. It proves power on par with mane 110V corded belt sanders. Better yet it features a swiveling shop vac port that provides good flexibility and a dust decreased (never free) environment. They lock-on button is easy to use, and the variable-speed trigger and dial settings allow for a wide range of speed settings. Loading new sandpaper is easy with the quick release lever too. and the 3×21 in. roll size is comparatively large for a cordless belt sander. This is on Santa’s really good list for a reason; it’s a really good sander!

Purchase at Lowes for $299 (Tool Only)

• Lund Duraloader Arched Aluminum Folding Truck Ramps

We load/unload a lot of tools and equipment into our work trucks. So anything that makes that job easier and lowers our risk of breaking them or hurting ourselves while doing it is a great thing. The Lund Duraloader Arched Folding Ramps are priceless when it comes to loading your truck. And if your gift receiver regularly loads an ATV, dirt bike, lawn mower, or other power equipment with wheels into a truck and doesn’t have a good set of ramps then just commit to these ramps now. They are long (10 ft.) and arched to provide a shallow entry angle and prevent bottoming out while loading. They only weigh 17 lbs yet can support 750 lbs per ramp. And they fold in half for easy truck bed storage. They are made of durable aluminum and have a great grip design to prevent slips and falls even in slick conditions.

Purchase at Real Truck for $299 (per ramp)

• Kobalt 7 in. 20V Cordless Wet Tile Saw

We were thrilled to test this tool out since the versatility offered by a cordless tile saw is phenomenal. cutting tile is not something that many folks think cordless for but after testing out the Kobalt 24V tile saw, you may want to reconsider. The water basin design does a good job of catching spray to recirculate while the full sliding top is smooth and allows for repeatable and accurate cuts to a variety of sized tiles. This tool is a godsend when working in a renovation with no power. It limits trips to and from the saw to remeasure tile fit since you can easily bring the saw right to your tiling location. And you don’t have to fight for generator outlets or drags cords to get there. Awesome!

Purchase at Lowes for $380

HAPPY HOLIDAYS… | 2023 Holiday Gift Guide!

We know shopping for tool lovers is definitely a labor of love. It makes you ask “What do you get someone who seems to already have everything?” Just trust TBB’s 2023 Holiday Gift Guide to give you some great suggestions whether you are looking for the perfect small gift or that one unbelievable, big gift. Happy Holidays from the Tool Box Buzz Team!

2023 Holiday Gift Guide is a post from Tool Box Buzz

Best Cordless Blower | Head-To-Head

What would the perfect cordless leaf blower be? Wait…can we even call them leaf blowers? I certainly don’t use mine for leaves, I use them to blow sawdust on my job sites, my tools, out of my van and tool shed, or to clean off my patio and porch. They’re just blowers!

Comparing 15 Blowers

Fifteen manufacturers sent us their best handheld cordless blower. The majority of these blowers can be found in kit configuration and are sold at most common and online retailers. In past testings, we’ve received comments that we should include Harbor freight tools, so in this head-to-head test, we’re happy to welcome Harbor Freight’s Atlas blower to this test.

ATLAS

Model – 56994
Voltage – 80V
Battery Watt Hour – 288 Wh
Max Air Speed (MPH) – 150
CFM’s – 605 CFM’s
Length – 35-⅜”
Weight – 4lbs, 6oz
Price – 274.99 (when added kit components)

CRAFTSMAN

Model – CMCBL730P1
Voltage – 20V
Battery Watt Hour – 100 Wh
Max Air Speed (MPH) – 110
CFM’s – 410 CFM’s
Length – 33-½”
Weight – 5lbs, 7oz
Price – $149.00

DEWALT

Model – DCBL772X1
Voltage – 60V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 125
CFM’s – 600 CFM
Length – 36-¾”
Weight – 6lbs, 2oz
Price – $299.00

ECHO

Model – DPB-2500
Voltage – 56V
Battery Watt Hour – 252 Wh
Max Air Speed (MPH) – 158
CFM’s – 549 CFM’s
Length – 36-¼”
Weight – 5lbs, 6oz
Price – $199.99

EGO

Model – LB7654
Voltage 56V
Battery Watt Hour – 280 Wh
Max Air Speed (MPH) – 200
CFM’s – 765 CFM’s
Length – 36-½
Weight – 4lbs, 11oz
Price – $329.00

GREENWORKS

Model – BLB489
Voltage: 80V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 170
CFM’s – 730 CFM’s
Length – 37-1/8
Weight – 5lbs, 8ozs
Price – $342.99

HART

Model – HLB07VNM
Voltage: 40V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 155
CFM’s – 600 CFMs
Length – 37-⅜”
Weight – 6lbs, 12ozs
Price – $138.00

KOBALT

Model – KLB 1040A-03
Voltage 40V
Battery Watt Hour – 160 Wh
Max Air Speed (MPH) – 120
CFM’s – 520 CFM’s
Length -33-¾”
Weight – 5lbs, 4ozs
Price – $169.00

MAKITA

Model – GBU01M1
Voltage 40V
Battery Watt Hour – 160 Wh
Max Air Speed (MPH) – 143
CFM’s – 565 CFM’s
Length – 33-1/2″, 35-1/2″, 37-1/2″ (ADJUSTABLE)
Weight – 5lbs, 5ozs
Price – $439.00

MILWAUKEE

Model – 2824-20
Voltage 18V
Battery Combined Watt Hour – 288 Wh
Max Air Speed (MPH) – 145
CFM’s – 600 CFM
Length – 37-⅜”
Weight – 6lbs, 1oz
Price – $707.00 (not kit)

RIDGID

Model – R01601K
Voltage – 18V
Max Air Speed (MPH) – 130
Battery Watt Hour – 288 Wh
CFM’s – 510 CFM’s
Noise dB – 83.1
Length – 34-¼”
Weight – 5lbs, 7ozs
Price – $241.53

RYOBI

Model – RY404100
Voltage – 40V
Max Air Speed (MPH) – 190
CFM’s – 730 CFM’s
*Battery Watt Hour – 144 Wh
Noise dB – 84.6
Length – 37-⅞”
Weight – 6lbs, 4ozs
Price – $269.00
*Wh based on one battery

SKIL

Model – BL4713-c-11
Voltage 40V
Battery Watt Hour – 100 Wh
Max Air Speed (MPH) – 193
CFM’s – 500 CFM’s
Length – 36”
Weight – 4lbs, 3ozs
Price – $159.00

STIHL

Model – BGA 86
Voltage: 36V
Max Air Speed (MPH) – 154
Battery Watt Hour – 337 Wh
CFM’s – 459 CFMs
Length – 38-½” (ADJUSTABLE)
Weight – 6lbs, 5ozs
Price – $839.97 (not kit)

TORO

Model – 51822
Voltage – 60v
Battery Watt Hour – 216 Wh
Max Air Speed (MPH) – 157
CFM’s – 605 CFMs
Length – 37-½”
Weight – 5lbs, 8oz
Price – $290.03

Cordless Blower Testing | 7 Criteria

Our goal was NOT to verify marketing claims, instead, we used ANSI testing standards as a guide, to create consistent, repeatable, and measurable data that you can make intelligent decisions on.

Our team scored the blowers on seven criteria, each ranked independently, and the “Overall Best Cordless Blower” was determined using the combined test results.

We include but did not rank price and best value categories, but list them here for your own informational purposes.

7 Scoring Criteria

1. Pitot Tube Run-time Testing – Directly measure air speed with a pitot tube and calculate MPH and CFM during a runtime performance test
2. Weighted Sled Test – tested the thrust performance with a sled rig on rails.
3. Ergonomics and Features – Ergonomics is really important to users and an important category to consider when purchasing any power tool.
4. Balance – Measured the balance and resulting rotation in the off and full throttle states.
5. Noise -Measured Decibels at full throttle
6. Best Value – Not ranked.
7. Price – The kit price at the time of publishing. Not ranked.

Anemometer | Pitot Tube Air Test

I’ll be honest, I had to ask Jeff what a Pitot tube was. Jeff, also a helicopter pilot, explained that a pitot tube probe measures the pressure difference of an air stream and can calculate fluid flow velocity. The Pitot Tube was invented by a French engineer, Henri Pitot, in the early 18th century.

Pitot tubes are widely used to determine the airspeed of aircraft, the water speed of boats, and the flow velocity of liquids, air, and gasses in various industries.

When manufacturers test their blowers to come up with the MPH and CFM values they follow an American National Standard (ANSI) procedure to measure the force or thrust. This is effectively an electronic scale that measures the force in Newton’s 5 inches from the blower nozzle.

Using fluid dynamics theory and measured environmental parameters like temperature, pressure, and humidity, the average and peak MPH and CFM values can be calculated.

We replicated this ANSI procedure to validate the measured MPH values gathered from our pitot tube instrument. Both measurements aligned. Here’s a summary of that procedure:

1. We used a 13.8 in ± aluminum plate as a force plate for our electronic scale.
2. We vertically mounted and centered the blowers in our rig and off the force plate 5”.
3. The blower was operated for 10 seconds, and the result was recorded.
4. Three tests were performed for an average measurement.
5. Barometric pressure, temperature, and humidity were recorded
6. Used ANSI blower performance equations to calculate theoretical peak and average blower speed

Anemometer and Pitot Tube | Testing

The Pitot Tube was set up 5 inches from each blower in the center of the air stream. Batteries were fully charged and measurements were taken at full throttle. The data was collected at 1 Hz sample rate or once per second until the battery was drained.

An ExTech HD350 Pitot Tube Anemometer was used to perform this test. The chart below shows data for all 15 blowers.

Using this data we were able to determine and calculate 4 important metrics for each blower, ranked them separately, and also combined them for an “Airflow Performance” winner.

1. Run-time in minutes
2. Average Speed
3. Average CFM
4. Total air moved

Run-time | Sustained Performance Winner | Stihl

You can see from the chart that the Stihl ran the longest, at 25.4 minutes. Second place was ECHO with 19.4 minutes, followed in third place by Milwaukee at 16.7 minutes.

This is a good time to talk about open and closed-loop battery control and how it relates to sustained performance. One of the biggest complaints with cordless blowers is their poor run-time and tendency to suffer a drop in sustained performance over time, as the battery discharges.

Three blowers Makita, Milwaukee, and Stihl all have closed-loop control on the battery output enabling them to run at a consistent [not peak] speed, for the life of the battery. While these blower batteries may have more power that could be drawn from them, these closed loop controls limit the output so an expected level of sustained performance can be delivered over a longer period of time. This is a feature that appeals to Pro users.

In contrast, most of the blowers, we tested, showed open-loop control.  Their peak performance was delivered within the first few moments of battery discharge, and then a variable level of declining performance results, as the battery discharges.  For example, the Ryobi blower showed a 22% drop in performance when comparing a fully charged battery to one that is half “empty”.

The three closed-loop control blowers we tested, all handle the dwindling voltage of their batteries a bit differently:

• Makita ran at a consistent speed until it quit.
• Milwaukee ran at a consistent speed for over 90% of the battery life before rapidly fading.
• Stihl ran consistently for over 80% and then when the voltage began to drop, it forced a reduction to 75% peak power to continue on for an additional 5 minutes.

As pro tool users, we feel that having a blowers power stay consistent, and maintain its performance over the entire battery charge is really important.

Average Speed Winner | Stihl

Speed is measured in miles per hour and measures air velocity, or more specifically, the rate at which air passes through the blower’s nozzle.

A higher mph rating, results in the ability to push more dense or sticky debris like gravel or wet leaves. One interesting fact is that many tool companies market their blower’s performances by their PEAK measurement. We used average recordings to give you the MOST realistic and honest measurement.

The Stihl performed the best with an average speed of 124.5 mph. Second place was Milwaukee at 119.8 mph and closely followed in third place was Makita at 119.5 mph.

Note – The chart shows the EGO with the highest initial peak speed, but its average performance over time dropped, resulting in a fourth placement.

CFM Winner | EGO

Cubic feet per minute or CFM was calculated by taking the measured speed data and combining it with the area of the nozzle opening, to calculate the volume of air moved per minute.

The EGO came in first with 659 CFM. Second place was Makita with 643 CFM, and third was HART with 628 CFM.

The higher the CFM value, the more air your blower produces, resulting in a wider area cleaned in a shorter time.

Total Air Moved Winner | Stihl

The winner of this category is a combination of run-time and average CFM. This is an indication of the total amount of work performed on a battery charge.

The Stihl performed the best, coming in at 11,550 cubic feet, followed by ECHO with 11,126 cubic feet. Third place was Milwaukee with 10,032 cubic feet.

Overall Airflow Performance Winner | Milwaukee

It’s important to note that two of the above categories are power performance values, and the other two are indications of battery size and runtime. In order to level the playing field between tortoises and hares we combined all four categories to see how the blowers performed in totality.

The winner was Milwaukee, followed closely by EGO and Stihl.

Weighted Sled Test | Power Test Winner | EGO

Who doesn’t like a strong-man contest?  We’ve touched on the importance of MPH and CFM, but the importance of where these two values intersect is the overall “force or thrust” that a blower can produce.

Manufacturers measure this force in Newtons in their development and testing. We developed a test rig to indirectly measure thrust and provide a good visual understanding.

We built a weighted sled that rides on low-friction wheels attached to inclined rails.

Sled Procedure

Prior to each blower test the rails and wheels were cleaned and lubricated with silicone. To perform this test we placed each blower’s tube onto a v-shaped rest, mounted to the sled. We placed the blower body onto a tool rest setting the blower in the same plane as the sled rails. Once set, we ran each blower for a 10-second count and recorded the sled movement on a measuring tape mounted to the sled. Three tests were completed for an average measurement. All blowers were tested with a 5.5 weight placed on the sled rig.

Two blowers maxed this test out, they were the EGO and Ryobi. We then added a second 5.5. lb plate and retested both blowers. The Ryobi was able to move the sled approximately halfway, while the EGO maxed out the rig a second time!

The sled topped out at 70 inches. Our chart below does not account for the additional weighted tests for EGO or Ryobi. EGO was the clear winner, Ryobi was second followed by Harbor Freight’s Atlas blower which was able to move the sled 66 inches.

Blower Nozzle or No Nozzle | What’s Best?

We wanted to see the direct impact of the nozzles on our weighted sled rig. The nozzles are designed to narrow the opening of the chute and increase the speed of air coming out.

Many people don’t realize that manufacturers will often use a nozzle to measure higher peak MPH values and will use the wider chute opening without the nozzle to list their peak CFM number. The same blower, but tested with different configurations.

Most manufacturers supply a nozzle because many users feel it increases performance, and they ask for it. The reality is that adding a nozzle may increase the localized air stream speed, but the added friction and constriction reduce the overall performance.  [E.g Milwaukee reduces from 17.5 to 17 Newtons, but increases from 145 to 155 mph]

Our sled test results showed that adding a nozzle to the blower drastically reduced the blower’s performance on the sled test. For example, the Ryobi which was able to max out the test sled at 70-inches without a nozzle, was only able to achieve 58-inches with a nozzle. Similar results were observed with EGO and Milwaukee nozzles.

Ergonomics and Features Winner | EGO

This category is compiled from the combined opinions of the TBB crew after using the tools. Grip, throttle, battery removal, intake placement, and adjustable chute length were evaluated.

The EGO eked out a win with 10 points, followed closely by Makita and Milwaukee which tied for second place each with 11 points.

Grip

While all blowers had relatively comfortable grips, both the EGO and Milwaukee stood out. They have base stands that can double as a two-handed hold for overhead use or off-balance use.

Throttle | Trigger | Power On

When it came to evaluating the blower’s throttle, the TBB crew favored blowers with a single point of activation. Unfortunately, most blowers employ a boost button, which we feel is an unnecessary hassle and a marketing gimmick.  Some of the blowers, like the Craftsman, have boost features that can be locked on – we preferred that to having to hold the button down. Pro users definitely do not want to have to engage a second button.

The Milwaukee throttle stood out with ambidextrous use and had a very responsive throttle control and no boost button.

Lastly, some blowers have a power-on switch, or safety feature, in order to power on the trigger. Most of the crew found these features frustrating.

Battery Insertion and Removal

When considering the battery removal and installation, the crew really liked those blowers, like the Kobalt, that offer a spring-loaded ejection.

Milwaukee lost points in this category by being the only blower to employ dual batteries.

Adjustable Chutes

Makita, along with Stihl offers an adjustable chute, with several configurations. We felt this may appeal to users who might want to adjust their blower chute to their height.

Air Intake Location

Intakes were also evaluated. The team favored rear-mounted over side-mounted intakes due to side-mounted intakes sucking in the user’s pant legs when held close to the body.

Balance and Rotational Force Winner | ECHO

Too much rotational force can result in a blower that you’re constantly fighting to control, or worse results in a wrist injury like tendonitis. Wrist tendonitis is frequently caused by activities requiring sideways motion of the wrist while gripping. Activities such as using a blower in a side to side motion can lead to Dequervain’s tendonitis.

Rotational Force Rig

We built a rig to hold each blower’s handle to simulate a neutral grip position. The rig allowed the blower to rotate freely on this axis.

We used some image analysis to capture the angle of the blower chute relative to the horizon. The angle at rest with the blower powered off was measured, followed by the blower in the full throttle state.

We considered two values to be the most important when analyzing this data and used their individual rankings to determine the blower with the best balance.

1. Angle under load
2. Difference between no-load and full load

The first was the angle under load relative to the horizon. We found the most strain on the wrist was felt when the blower wanted to pitch down directly at the ground, forcing the user to pull the blower back up to a useful working angle.

The blowers we tested pitched down between a comfortable 40 degrees, to a very uncomfortable near vertical 89 degrees.

The second value we considered important was the change or Delta between the blower at rest and under load. A well-balanced blower should have minimal change in pitch when the throttle is activated. A bower that swings a large amount is likely to be harder to control. The smallest delta observed was 15 degrees and the highest was 57 degrees.

The ECHO took the best Balance category. The Echo had a no-load balance of 19 degrees and deflected to 40 degrees down under full throttle. This comfortable 40 degrees nose-down attitude coupled with the relatively small change of just 19 degrees scored it top marks.

Craftsman came in second with a  no-load measurement of 31 degrees and a full load of 46 degrees. Stihl followed in third place with 19 and 41 degrees.

Cordless Blower Noise Winner | Stihl

OSHA sets legal limits on noise exposure based on a worker’s 8-hour work day. For noise, OSHA’s permissible exposure limit is 90 dB.

To measure relative decibels mounted the blowers. back into our rotational rig, and mounted a decibel meter 24” away from the blower to simulate the distance between a user’s ear and wrist. Three readings were captured and an average was recorded.

The blower that was the quietest was the Stihl coming in at 81.5 dB. The second quietest was the RIDGID averaging 83.1 dB followed by the RYOBI averaging at 84.2 dB.

The blowers that were the loudest were the DEWALT and ECHO averaging 97.9 db.

Best Price Winner | Hart

When purchasing tools, price is unquestionably a crucial factor, particularly for those of you who are just beginning out in the trades or are DIY/Homeowners just starting out.

We ranked pricing as *kits and with blowers that weren’t sold in kit form, we included a battery(s) and charger to even the playing field.

* Ryobi kit comes with 2 batteries.

At the time of testing, the best-priced blower kit was the Hart coming in at $138.00. The second lowest price was the Craftsman at $149.00 and the third was the Skil at $159.00.

The most expensive blower we tested was the Stihl BGA 86, coming in at $839.97.  The majority of these blowers can be purchased at ACME Tool or your local big box store.

Best Value Blower Winner | Hart

Price and quality will continue to be the top deciding factors for consumers. In today’s economy, consumers are looking for ways to stretch their dollars further, and tool companies need a solution to deliver a well-made, powerful tool at a competitive price, without sacrificing quality.

As we have indicated, we do not include pricing in our overall scoring, but we include it and always suggest our pick for best value.

The Hart was an easy decision for us, it performed exceptionally well in our testing, and is priced the lowest, guaranteeing a seat at the “best value” table. Hart scored in the fourth place in noise, and mid-pack on pretty much all the other categories scored, finishing in 6^th place.

Best Cordless Blower Winner | Milwaukee

Milwaukee 36-volt cordless blower came in first place scoring a total of 20 points. It scored tops in airflow performance, second in features and ergonomics, and fourth in balance.

The Milwaukee operates easily in either user’s hand and has a responsive trigger. Its sturdy base plate doubles as a secondhand grip, and the heads-up battery display is a nice touch. The crew appreciated that there was no boost or turbo button to engage, everything you need comes from the trigger. Milwaukee did suffer in the ergonomic battery scoring category due to the fact that it was the only blower in the lineup with two batteries.  That second battery, while inconvenient, clearly helped push the power and runtime up where it needs to be.

The formidable EGO came in second place with 22 points. EGO scored tops in both ergonomics, features, and the sled thrust test. The EGO was clearly the most powerful of the blowers out of the gate.  The open loop battery control and resulting performance drop over time coupled with the mediocre balance numbers pulled the EGO down from walking away with the top spot.

The EGO is a powerful blower but some users will find that they have to fight to hold it in position, it has a recessed throttle control which the team appreciated. Like Milwaukee, the EGO has a base stand that allows the user to place a two-handed hold for overhead use. Ego also has a nice spring-assisted battery removal feature, which one would not appreciate unless you were testing 15 blowers!

Stihl took third place with 25 points. Stihl took tops in noise and third place in both balance and airflow performance. The Stihl is a robust tool with a nicely designed spring-assist battery removal setup. The team liked that it has an adjustable-length chute, but did not like having to manipulate the awkward safety lever to power it on.

Closing Thoughts

If you’re considering purchasing a blower you should first think about the application, you’re using it for, and then performance. A lot of these blower measurements we shared result in a compromise, so if you want our advice, we feel you should choose a blower that is “stronger for longer.”

Our Head-to-Head tests take time to complete and we are ultimately limited in scope as we’re not a professional testing company. We cannot do long-term testing that would shed light on longevity or durability, and we can’t possibly test every application that you might use a blower for.

We receive a lot of comments about how we arrive at our winner.  We’ve openly shared ALL the data from our tests, and you can rank the tools however you want. In this article, if you hover over the line or column in our graphs, you’ll be able to see the actual values. Hopefully, you’ll find this Head-To-Head useful when comparing compact cordless blowers.

If you have a moment, please check out our other Head-to-Head Tests.

Best Cordless Blower | Head-2-Head Video | 2023

Best Cordless Blower 2023 | Head-To-Head is a post from Tool Box Buzz

Best Cordless Impact Driver

There’s no doubt that Impact Drivers have completely changed the construction industry and drastically improved both productivity and quality. Impact drivers allow users to install screws, structural fasteners and small bolts more efficiently than a drill. Impact drivers drastically reduce broken fasteners, stripped screw heads and costly delays. An impact driver relies on a hammer and anvil mechanism to deploy rotational force when fastener resistance is encountered.   

In our Best Cordless Impact Driver Head-To-Head test, we’ve selected 19 full-size impact drivers from a wide range of manufacturers. We invited all of the major manufacturers to participate, with some brands sending multiple impact drivers.

 

Features Qualitative Scoring Results
MFG	Score	Rank
Bosch	1	1
Makita 18v	2	2
Makita 40v	2	2
Skil	2	2
Festool	3	5
FLEX	3	5
Kobalt	3	5
Metabo HPT 18DC	3	5
Metabo HPT 18DBD	3	5
Metabo HPT 36v	3	5
Milwaukee	3	5
Ridgid	3	5
Ryobi	3	5
DEWALT	4	14
Hilti	4	14
Metabo 18 LT	4	14
Metabo 18LTX	4	14
FEIN	5	18
Hart	5	18

WP DataTables

Best Size and Weight | Winner DEWALT

Size matters to users, in this case, they want a smaller, compact impact driver that still has the power for the applications they need to deploy it in. Compact also means that the tool can be used in more situations, think of tight spot applications like sistering floor joists with a 5 or 6-inch fastener,  in between joist bays. We felt the two most important factors for an impact driver were the weight and head length.  Having a lightweight tool when working overhead, coupled with a compact size that can fit into small openings is a huge win.

To determine a final ranking for size and weight, each driver was weighed without the battery and the head length, from bit holder/collet to back was measured.  Each of these values were ranked separately and then combined into a single factor to determine the winner.   The DEWALT was the most compact impact driver of the bunch. It measures 3.9″ and weighs 2.1 lbs and is 1/2″ smaller than the 2nd place Metabo HPT 18DC  which measures 4.51 inches and measures 2.0 lbs.  Third place was the Makita 18V measures 4.53  inches and weighs 1.9 lbs.

An interesting fact is that all of the tools weigh from 1.9 lbs. to 3.3 lbs.

MFG	Length (in)	Weight (lb)	Rank
DEWALT	3.94	2.10	1
Metabo HPT DC	4.51	2.00	2
Makita 18v	4.53	1.90	3
Milwaukee	4.48	2.20	4
Makita 40v	4.77	2.20	5
Metabo 18V LTX	5.10	2.10	6
Ridgid	5.02	2.20	7
Festool	5.17	2.12	8
Metabo HPT 36v	4.52	2.50	8
Hilti	5.44	2.20	10
Skil	4.92	2.47	10
FLEX	4.68	2.70	12
Kobalt	5.27	2.40	12
FEIN	6.00	2.20	14
Metabo HPT DBD	5.04	2.90	15
Hart	5.82	2.50	16
Ryobi	5.60	2.55	16
Metabo 18 LT	5.64	2.60	18
Bosch	5.82	2.60	19

WP DataTables

Best Cordless Impact Price  | Winner Skil

Price is undoubtedly an important consideration when buying tools, especially for those of you who are just starting out in the trades. We can certainly agree on that and also agree that the majority of contractors have strong brand loyalty and would rather continue with their current battery platform than venture out and create a new line of cordless power tools.

We did not include the price in our scoring criteria but included bare tool pricing for you to use as needed.

The best-priced impact driver was the  Skil coming in at $69.99 bare tool. The second lowest price was the Hart at $77.85 and the third was the Bosch at $99.00. The team all agrees that the Skil and Hart impact drivers fall into the DIY category for users.

There are several pro-grade impact drivers in this test, I’ll use the Festool as an example. In their research and testing Festool found that the most frequent failure point on impact drivers was the anvil mechanism, so they adjusted the shape and material hardness of their anvil to increase the lifespan of the tool. They also decreased the internal strike speed (BPM) so it was less likely to break.

Festool also incorporated a longer trigger which allows for finer control of the variable speed trigger making it easier to manually control slow speed on hardware attachment. The moral of the story here is that pro-grade tools are designed to last longer, for us PROs a tool is an investment that is needed for our livelihood – invest wisely!

Best Cordless Impact Driver Head-To-Head | 2023 is a post from Tool Box Buzz

Best 18V-24V Cordless Reciprocating Saw Head-To-Head |2022

Over 70 years ago (1951 to be exact) Milwaukee Tools introduced the first reciprocating saw called the SAWZALL. Since then technology has advanced dramatically. Currently, there is a plethora of full-size cordless reciprocating saws that are being used on millions of job sites every day!

Demolition contractors, plumbers, electricians, carpenters, mechanical contractors (both residential and commercial), and even firefighters are among the users. We can’t think of another power instrument that touches so many diverse trades than the reciprocating saw.

Cordless Reciprocating Saw Line Up

Fifteen manufacturers sent us their best cordless reciprocating saw on their 18v-24v platforms. We received the following 17 reciprocating saws for this Head-To-Head.

Craftsman Reciprocating Saw

• Model: CMCS351B
• Voltage: 20V
• Stroke-Per-Minute: 3200 SPM
• Stroke Length: 1-1/8″
• Weight: 6.92 LBS
• Price: $99.00

DEWALT Reciprocating Saw

• Model: DCS386B
• Voltage: 20V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-1/8″
• Weight: 7.7 LBS
• Price: $169.00

FLEX Reciprocating Saw

• Model: FX2271-Z
• Voltage: 24V
• Stroke-Per-Minute: 3000
• Stroke Length: 1-1/4″
• Weight: 10.67 LBS
• Price: $199.00

Hart Reciprocating Saw

• Model: HPRS25
• Voltage: 20V
• Stroke-Per-Minute: 3200 SPM
• Stroke Length: 1-1/4″
• Weight: 5.0 LBS
• Price: $115.00

Hilti Reciprocating Saw

• Model: SR 6-22 #2240583
• Voltage: 22V
• Stroke-Per-Minute: 2600 SPM
• Stroke Length: 1-1/4″
• Weight: 6.8 LBS
• Price: $299.00

Kobalt Reciprocating Saw

• Model: KXRS 124B-03
• Voltage: 24V
• Stroke-Per-Minute: 3100 SPM
• Stroke Length: 1-1/4″
• Weight: 6.4 LBS
• Price: $149.00

Kobalt Reciprocating Saw

• Model: KRS 224B-03
• Voltage: 24V
• Stroke-Per-Minute: 3100 SPM
• Stroke Length: 1-1/4″
• Weight: 6.0 LBS
• Price: $129.00

Makita Reciprocating Saw

• Model: XRJ05Z
• Voltage: 18V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-1/4″
• Weight: 8.2 LBS
• Price: $179.00

Metabo Reciprocating Saw

• Model: 602267850
• Voltage: 18V
• Stroke-Per-Minute: 2700 SPM
• Stroke Length: 1-1/4″
• Weight: 5.5 LBS
• Price: $179.00

Metabo HPT  Reciprocating Saw

• Model: CR18DBL
• Voltage: 18V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-1/4″
• Weight: 6.0 LBS
• Price: $139.00

Milwaukee  Sawzall Reciprocating Saw

• Model: 2822-20
• Voltage: 18V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-1/4″
• Weight: 6.8 LBS
• Price: $259.00

Milwaukee Sawzall Reciprocating Saw

• Model: 2722-20
• Voltage: 18V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-1/4″
• Weight: 8.8 LBS
• Price: $249.00

Porter-Cable Reciprocating Saw

• Model: PCC670B
• Voltage: 20V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1″
• Weight: 4.35 Lbs
• Price: $62.00

RIDGID Reciprocating Saw

• Model: R8647B
• Voltage: 18V
• Stroke-Per-Minute: 3200 SPM
• Stroke Length: 1-1/4″
• Weight: 7.2 LBS
• Price: $189.00

Ryobi Reciprocating Saw

• Model: PBLRS01B
• Voltage: 18V
• Stroke-Per-Minute: 3200 SPM
• Stroke Length: 1-1/4″
• Weight: 6.7 LBS
• Price: $149.00

Skil Reciprocating Saw

• Model: RS582902
• Voltage: 20V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1″
• Weight: 4.63 LBS
• Price: $89.99

WORX Reciprocating Saw

• Model: WX516L
• Voltage: 20V
• Stroke-Per-Minute: 3000 SPM
• Stroke Length: 1-3/16″
• Weight: 5.52 LBS
• Price: $109.00

Note: Bosch was asked to participate in this Reciprocating Saw Head-to-Head, however, they declined.

Head-to-Head Testing Format

For our Best Cordless Reciprocating Saw Head-to-Head, our team looked at a total of 9 criteria, which are listed below. Each criterion was ranked independently, and the “Overall Best Cordless Reciprocating Saw” was determined using a combination of the test results.

We wanted to develop various speed tests related to several significant trades for this Cordless Reciprocating Saw Head-to-Head. We created tests that appeal to the following users and added to the standard testing criteria we always add in our Head-To-Head tests.

1. General Contractor / Demolition [timed cut test]
2. Plumbing / Heating Contractors [timed cut test]
3. Electricians [timed cut test]
4. Features
5. Ergonomics
6. Size
7. Noise
8. Price
9. Best Value
   

Testing Blade Information

All reciprocating saws were fitted with task-specific, brand-new Milwaukee Nitrus Carbide blades before testing, which shifted the focus away from the blades and more toward the saws.

• Timed Test 1:   Gas Pipe for plumbers.
• Timed Test 2:  Unistrut for electricians.
• Timed Test 3:  Nail Embedded Wood for Carpenters and Remodelers.

NITRUS CARBIDE teeth on these reciprocating saw blades allow you to cut longer, and faster. Compared to standard carbide tooth blades, Milwaukee claims that the NITRUS CARBIDE technology outlasts existing carbide-toothed reciprocating saw blades by 3-times. Milwaukee uses 25% more Carbide per tooth on their NITRUS CARBIDE blades.

Battery Pack Guidelines

For this Head to Head, we requested manufacturers send us two of their batteries in the 4.0Ah to 6.0Ah range. This was to even out the playing field as some of these companies have very large batteries for these saws.

Testing Format Information

For the Nail Embedded and Uni-strut testing, we suspended a 10-pound weight from an anchor strap on the forward grip of each reciprocating saw to ensure that each saw received the same cutting pressure.

The cut began with both hands on the saw, the front hand was released to let the 10-pound weight draw the blade through the cut. Also, some of these saws include a variable speed option. We performed the tests using the highest factory-applied speed setting.

Jig Information

Tool Box Buzz has spent countless hours designing, building, and tweaking our test jig which allows us to remove human error in some of our testing.

To ensure a repeatable even cut, the jig is composed of 4 extruded aluminum towers that act as vertical rails for a mounting platform that holds and constrains the saw.  At the heart of the jig is a 3D-printed fractal vise that can move around irregular surfaces of the saw to provide even horizontal clamping force.  Additional straps are used to hold the saws in place.

All of the saws were fitted with new Milwaukee 6-inch TORCH blades. ( 7 TPI with Nitrus Carbide Teeth) – 48-00-5261

A timing system is used on the jig that takes advantage of two carefully positioned micro-switches that control the start and stop time of the cut.  Our process was to raise the saws above the material with an attached rope, start the saws at their highest setting and use a Velcro strap to keep the saw trigger in the “full-on” position.  The saw is carefully lowered into the cut and the micro-switch timing starts as the cut sequence is initiated.  At this time the weight of the saw and the weight of the mounting platform ~20lbs was the cutting force exerted into the cut.

Gas Pipe Speed Test | Winner – FLEX

This gas pipe test is designed for plumbing and heating contractors.  Using 1-1/2″ cylindrical black steel schedule 40 gas pipe. We utilized the new Milwaukee Torch blades suitable for the thick metal in each saw and timed three cuts using our testing rig. We used Rockwell Jawhorses to hold the pipe at the desired height while we cut.

The winner of the gas pipe test was the FLEX 2271-Z with an impressive average time of 4.71 seconds. Second place was the Kobalt KRS-224B with a time of 5.15 seconds and third was the Milwaukee One Key 2822-20 with 5.63 seconds. The slowest saw that actually finished the test was the WORX coming in at 16.42 seconds.

This test, combined with the weight of the testing jig proved to be a challenge for some of the saws and a borderline torture test. The strong cutting force really gave the more robust saws their moment to shine.

Hart, Kobalt KXRS, Metabo HPT, Porter Cable, Ryobi, and Skil could not complete the test and received a DNF [Did Not Finish]. The Metabo HPT and Kobalt saws were overloaded and went into thermal overload, a feature designed to protect the motor, automatically shutting the saw down. The Porter-Cable and Skill saw motors were also overloaded, but do not have thermal overload protection, so the testing team stopped the test.

Unistrut Speed Test | Winner – FLEX

For electricians and mechanical contractors, Uni-strut is a standardized formed structural system used for light structural support, frequently for supporting wiring, piping, or mechanical components.  In each saw, we utilized new Milwaukee TORCH, (6″ 7 TPI w/ Nitrus Carbide Teeth) – 48-00-5261, blades and recorded the average time for three cuts. We used a 10lb weight on an anchor strap and let the weight do the cutting.

The winner of this test was the FLEX 2271-Z with a speed of 3.67 seconds. Kobalt KRS in a close second with 4.23 seconds and third place went to the Makita 18v at 4.48 seconds.

Every saw was able to complete this test. The slowest saw of the group was the Ridgid R8647B coming in at a whopping 23.42 seconds.

Nail Embedded Wood Speed Test | Winner – Makita 18V

For our nail-embedded wood test, we took three 2×10 joists, fastened them together, and added five (5) 3-1/2″ nails into each 2×10 for a total of fifteen (15) nails. We used a 10 lb weight fixed to an anchor strap at the front of each saw and then plowed through three nail-embedded 2x10s with each cut.

This simulates heavy-duty demolition cutting for carpenters, remodelers, and general contractors. In each saw, we utilized a new Milwaukee WRECKER (9″ 6 TPI with Nitrus Carbide Teeth) –  48-00-5272, blade suited for nail-embedded wood, and timed three cuts.

The winner of this test was the Makita XRJ05Z with an impressive speed of 28.69 seconds. The team commented on how easy the Makita is to install the blade and the surprising cutting speed.

Two-hundredths of a second [.02] slower was the FLEX at 28.71. Finishing up in third place was the Milwaukee Super Sawzall 2722-20 with an average speed of 29.62.

Porter Cable had the longest cut time at 129.51 seconds. Skil was the only saw that did not finish a cut in the test [DNF], stopping a few seconds in.

Features | Winner – Milwaukee 2722-20 One-Key

Comparing tool features from different brands is challenging, but  “the devil is in the details.” We feel that a feature assessment is necessary and the entire team discussed these features and scored them.  Each feature was worth 1 point. The total number of points available was 7.

1. Rafter hook
2. Orbital action
3. Blade release lever
4. LED Light
5. Shoe plate
6. Variable speed
7. Standout Features

The winner of the feature section is the Milwaukee One Key 2822-20. This saw had a total of 7 points, with a perfect score. This saw was well-balanced, and has a super comfortable grip and over molding, a solid rafter hook, and a smooth spring lever for blade changing.  The crew noted that the back-light for electronic controls needs to be brighter or a different contrast for working in sunlight operations.

There was a two-way tie for second place, the Milwaukee Super Sawzall, and the Ridgid with 5 points each.

The only saw that did not have any of these features was the Porter Cable, which resulted in a 0 score.

Rafter Hook

Almost all of the saws with rafter hooks were metal hooks and a swivel mount. The Hilti was the only exception with a narrower, ABS plastic style hook.

Variable Speed

All the reciprocating tested had variable triggers, but only five allow for an upper RPM limit setting. Of those five, the Milwaukee Super Sawzall has a variable analog speed dial. The Milwaukee One-Key reciprocating allows three preset settings on the tool and additional customization RPM controlling and settings through the One-Key AP. 

Stand-Out Features

Standout features are ones that other saws do not have and should be thought about when making a purchase.

Milwaukee ONE-KEY

The Milwaukee 2722-20 is the first reciprocating saw in its field to wirelessly link to a smartphone and track, manage, and customize a tool’s usage and location. With Unlimited Tool Customization, you can connect to the device and access preset setups for particular materials and fasteners, or you can fully customize the output speed and power for the current application. The custom profile is then saved to the tool’s memory after the desired output performance has been attained, making the connection to the smartphone unnecessary. Up to 4 unique profiles can be conveniently accessed from the tool’s memory with the touch of a button. Additionally, your personalized profiles are kept in the cloud and accessible at any time.

Using tools across your network of jobs and users is completely visible with integrated tool tracking, which ONE-KEY offers. The app will track all ONE-KEY compatible devices within a 100-foot radius of your phone.

All devices are traceable regardless of whether the battery is charged or on the tool because the capability is built into the instrument rather than the battery.

The program will automatically keep track of the last time a tool was in its vicinity, making it easier to find missing tools and improving crew responsibility. If you’re having problems finding a misplaced tool, ask anyone with the ONE-KEY app for assistance in broadening your search.

Additionally, the One-Key also has fixed orbital action. This means you can not turn it on or off. Unlike the Super Sawzall, which has a selectable orbit, the One-Key detects the best orbital action for cutting material.

HILTI On!Track

The HILTI 22V Nuron tools generate data which is then stored on the Nuron batteries and sent securely to the cloud during every charge without any operator interaction. NURON batteries have an internal memory card that can simultaneously store information from up to 12 tools.

When the batteries are plugged into the charger, the data is automatically uploaded to the cloud via cellular networks without any setup required. This allows users to make data-driven decisions based on site-specific tool usage patterns. Using Hilt’s ON! Track software on app and web customers can track this information by user or job site or leave it at a tool level, whichever they prefer.

Together with services like Hilti Fleet Management [paid subscription service] tool data can be used to reduce downtime and optimize tool cribs to boost customer productivity.

While this is an excellent feature, the team feels it needs to do more for the majority of Pro contractor users who are unable or unwilling to subscribe to the Hilti Fleet Management services.

DEWALT Flexvolt Advantage

DEWALT FLEXVOLT Batteries can unlock more power and better performance with Flexvolt Advantage 20v Max tools. The FLEXVOLT ADVANTAGE technology-equipped tools are aware of the battery’s connection and alter their power output accordingly. When combined with FLEXVOLT batteries, DEWALT 20V MAX* tools with FLEXVOLT ADVANTAGE technology give end users greater power.

Ergonomics | Winner – Milwaukee 2822-20  One-key

The ergonomics evaluation in this section is purely subjective and based on the opinions of the testing crew. After a full day of running performance tests, the team sat down and ranked each tool in several categories on a score of 1-10 [1 being the best]. For the ergonomics evaluation, the team evaluated the following criteria:

1. Subjective Vibration
2. Grip comfort
3. Ease of Blade Change
4. Ease of Shoe Plate Adjustment

The Milwaukee One-key reciprocating saw came in with a six score and never dropped below 2nd place in the four tested categories.  Hilti saw came in 2nd with an eight score. Third place went to the flex with double the points of the first two saws with a score of 15.

Subjective Vibration

Each evaluator ranked the tools based on perceived vibration for this category while performing each performance test. The average ranking was used for the final vibration ranking.

Vibration standouts:

The FLEX and Metabo HPT saws had minimal vibration.  The FLEX  saw includes active vibration control with FLEX’s “Shockshield Vibration Suppression.” According to FLEX, it reduces vibration by 40%.  In our testing, without knowing this information, the entire crew all commented that the FLEX was one of the saws with the least vibration.  Impressively it did this without bogging down or a reduction in power.

FLEX was “smooth as silk” to operate. ~ Rob

Grip Comfort

The crew collectively assessed how the grip surface, hand shape, and over-molding felt. Grip comfort is probably the hardest to score as a team due to the wide range of shapes and sizes of hands the team members have.

Grip Standout: DEWALT and Hilti

The team felt that the DEWALT and the Hilti saws had the most comfortable grip.

Ease of Blade Change

Every tool in this category included a tool-free blade change design. The comparison focused on the ease of changing blades. The entire team favored the external spring-loaded lever used to change the blade. The rest of the saw uses a spring-loaded twisting collet to change the blade.

Blade Change Standouts: DEWALT and Hart

Both the DEWALT and Hart saws use a spring-loaded lever to release or insert the blade. This lever was easy to operate with or without gloves.

The FLEX and Makita collets lock open and allow the blade to be inserted without twisting. The issue the team had with the collets was that many were difficult to grip, impossible to operate with gloves on, and the collet could sometimes get “buried” inside the housing of the tool, necessitating you to pull the trigger to reach the collet.

Shoe Plate Adjustment

Of the tools that had shoe plate adjustment the ones that did were controlled by either of the following:

• Lever  [A team favorite]
• Push button
• Allen key

It’s 2022, and onboard hex keys for shoe plate adjustments seem archaic but not having an adjustable shoe plate is silly. – TBB Crew Scott

FLEX has a push button on the front of the tool’s housing. During the testing, this button was recessed and got stuck inside the housing- making it impossible to adjust the shoe plate. Upon further inspection, there did not appear to be any debris build-up. The consensus was that the fit and finish of this mechanism needed to improve.

The two Kobalt Saws – have an ergonomically placed, single button, that adjusts the shoe easily. The shoe extends to the furthest point but does not come out of the tools.  The team liked that, but this button could inadvertently be hit while in operation.

The Milwaukee M18 One-Key saw has two buttons, on each side, to easily release the shoe plate completely. Dual controls need to be pressed at the same time, making a using mishap unlikely.

Size | Winner – Porter Cable

To compare the saws’ overall size (compactness), the length ranking and the weight ranking were added together. The tools were ranked from smallest to largest and least heavy to heaviest. Smaller more compact tools are easier to operate in tight spaces and weight is always a fatigue factor.

Let’s face it, a saw lighter in weight and packs a punch [power] transcends into unicorn status!  Weight is a huge consideration, after the performance, when using a reciprocating saw. The larger size saws translated into performance in our testing, we sure wish it were the opposite.

You often operate a reciprocating saw overhead, and the task can quickly cause fatigue. During the evaluation process, each reciprocating saw was weighed on our digital scale WITHOUT a battery. There are so many variations of battery packs on the market; some operators may choose a smaller battery pack for overhead tasks, and some may not.

Porter Cable took the size category measuring 15″ in length and weighing in at 4.35 lbs as a bare tool. Second place was the Skil which is 16″ in length and 4.83 lbs. Third went to Hart with 17-1/2″ and 5.00 lbs respectively.

The longest-length saw we tested was the Milwaukee One Key at 21-1/2″, placing it in last place when added with a weight of 8.80lbs. The heaviest saw was the FLEX, weighing 10.67 lbs which when added to its length of 18″, ranks it 15th out of 17 saws.

Noise Saw | Winner  – HILTI

OSHA allows 8 hours of exposure for noise levels up to 90 decibels, but the exposure limits drop rapidly at 95 decibels and higher. Hearing protection should be worn when operating a reciprocating saw because they are extremely loud.

We used a decibel meter to measure the saw’s dB level in a no-load situation at a set distance of the same height as a user’s ear spacing to test these saws consistently. The crucial point is that the saws were always compared against each other, despite decibel measurements being relative to any setting. We evaluated these saws in a no-load capacity; nevertheless, when the saws are loaded, the noise level increases and the cutting material dictates the noise level.

The saw that was the quietest was the HILTI Nuron at 87 dBs. The second quietest saw was the Metabo at 92.0 decibels. The loudest reciprocating saw we tested was the Hart at 102.8 decibels.

Best Reciprocating Saw Price | Winner – Porter Cable

Price is always a consideration when deciding which saw is best for a user. For each of the saws “as-tested,” we’ve given the current bare tool pricing discovered online at the time of writing.

The price of a tool can sometimes be the deciding factor in whether or not to buy it. We can all agree that price is an essential factor to consider when purchasing tools, especially for those of you who are just getting started in the trades. We also understand that most contractors are brand loyal and will prefer to stick with their current battery platform rather than branch out and build a new line of cordless instruments.

The reciprocating saw that cost the least was the Porter Cable coming in at $62.00 bare tool. The second cheapest-priced saw was the Skil at $89.99 [this is the kit price]. Both of these saws fall into the DIY category for saws.

The most expensive saw we tested was the Hilti Nuron which came in at $299.00 bare tool.

We did not include the price in our overall score as we felt the lesser-priced DIY saws would penalize the higher-priced, better-performing Pro-rated saws. We have pricing in its own section for you to use as you need to. Most of these saws may be found at your local big box stores, and almost all of them can be found online like ACME Tools or Amazon.

Best Value Reciprocating Saw | Winner – Kobalt KRS 224B-03

This category winner often resonates with almost everyone, because shines on the tool that performs well in our tests, while not breaking the bank. The best value reciprocating saw is the Kobalt KRS 224B-03, which came fifth place overall [out of 17 tools] and is the fifth least expensive saw, priced at $129.00 [bare tool].  This saw came in 4th place in Features, top 10 in the nail-embedded cutting test, second place in gas pipe testing, and fifth in the uni-strut cut test. It’s a solid-performing, well-priced tool and one that anyone would be happy using.

Best Cordless Reciprocating Saw | Winner – FLEX

It’s evident to the team that Flex is pushing hard on the gas pedal to enter the Pro market. This imposing saw is fantastic!

The Flex reciprocating saw was a clear winner in our testing process, with 37 awe-inspiring points. Flex shined in our performance testing, coming in 1st place in the gas pipe testing, 1st in uni-strut testing, and 2nd in nail-embedded wood.

It came in third in ergonomics and fourth in features. It is a large, stunningly powerful saw with low vibration; the team feels Flex has room to improve the blade change [collet] mechanism.

Second place was the Milwaukee One-key coming in with 44-points. A stand-out winner in ergonomics, with robust features and performance that never dipped below 5 in any cutting speed tests. The Milwaukee is a feature-rich, comfortable, robust saw. If the Flex is a suped-up, hyper-fast, and smooth-riding Chevy, the M18 Sawzall is clearly a Mercedes. Its only flaw was the hard-to-see controls in direct sunlight.

Third place goes to the Metabo 602267850. The Metabo performed held its own in every category, and their smaller footprint and lower decibel ratings propelled them to score higher in the ranks. This saw could use some improvement on vibration and the team was not a fan of the battery eject button, which is not easy to manipulate.

The MOST Comprehensive Information Available

Our ALL Pro contractor team put some serious time and effort into our Best Reciprocating Saw Head-to-Head evaluations to provide you with the most comprehensive information available.

These tests and evaluations are tough, take a lot of time, but are limited in scope. We cannot do long-term ROI testing that would determine longevity. However, the team does see a few of these tools “punch above their weight,” in our testing only to smoke out or leave us with questions about their longevity down the road. Many of those tools are also not considered pro brands.

We get lots of comments about how we make the final rankings. There are dozens of ways to compare tools; we share ALL the data from our tests, so you can re-rank the tools however you want. If you don’t care about an item we ranked? No problem. Remove that from the matrix above and re-rank them.

Other Head-to-Head Testing

In case you missed it, the crew at Tool Box Buzz has published four Head-To-Heads this year. If you have a moment, please check them out here:  Head-to-Head Tests.

Best Cordless Reciprocating Saw Head-To-Head Video | 2022

Best Cordless Reciprocating Saw Head-To-Head | 2022 is a post from Tool Box Buzz

7-1/4″ Circular Saw Head to Head |  2022

Legend has it that a Shaker Woman in Harvard Massachusetts named Tabitha Babbitt saw two men struggling with a pit saw and decided to come up with a better option, inspired by her spinning wheel. She made a smaller prototype and eventually the design was enlarged for use in sawmills to cut logs into dimensional lumber in sawmills around the end of the 18th-century.

In 1922 Raymond Dewalt invented the first radial arm saw an important step in bringing a smaller more readily usable saw into woodworking and carpentry shops.

Then in 1929 Art Emmons created the first portable handheld circular saw. Nearly 100 years later the circular saw is the most widely used saw, with use in industrial, commercial, residential, and DIY projects. In this head-to-head, we will crown one saw as the Best Cordless 7-1/4 Circular Saw.

In 2014, we conducted our first head-to-head comparison of the best cordless 18v circular saws and did it again in 2016. The Tool Box Buzz crew set out to run our second head-to-head on cordless circular saws in 2016, to see who had the best in the industry at that time. Here are those comparisons: 2014 H2H and our 2016 H2H.

7-1/4″ Cordless Circular Saw | Testing Format

For this Best Cordless 7-1/4″ Circular Saw evaluation, our team evaluated a total of  7 essential categories as detailed below. Each of the categories was ranked individually and a selection was used to declare the “Overall Best Cordless 7-1/4″ Circular Saw” based on the combined test results.

1. Accuracy / Line of Sight– The accuracy and line of sight of the saws was compared including the ability to follow a cut line
2. Performance [Power / Speed Test]-We looked at cutting speed through 2 stacked 3/4″ plywood sheets as an indicator of saw motor performance.
3. Features– An overall comparison of features and specifications.
4. Weight – We rank the tools’ weight as bare tools.
5. Noise – We used a decibel meter used to measure the tool under no load and under identical cutting load conditions.
6. Price– Price is always an important factor in determining which saw is best for a user. We’ve included the current pricing found online for each of the saws “as-tested,” at the time of publication.  Because we tested DIY and Pro grade tools we did not include the price ranking in our overall scoring.  
7. Best Value – Often times this category winner tends to resonate with most folks, as it identifies the saw tends to perform well in the tests, but feels good on the wallet.  

Cordless 7-1/4″ Circular Saw Specifications

We examined a total of ten saws from eight different manufacturers for this Head-2-Head. The following is a list of all the 7-1/4″ Circular Saws that the ToolBoxBuzz  crew examined in this Head-2-Head:

DEWALT – Model: DCS574B

• Volts: 20V
• No Load Speed: 5,500 RPMS
• Max Cut Depth at 90°: 2-9/16″
  
• Max Cut Depth at 45°: 2″
• Bevel Capacity: 57°
• Weight: 10.15 LBS
• Bare Tool Price: $179.00
• Mfg Link: Dewalt DCS574B

DEWALT – Model DCS578B Flexvolt

• Volts: 60V
• No Load Speed: 5,800 RPMS
• Max Cut Depth at 90°: 2-9/16″
  
• Max Cut Depth at 45°: 2″
• Bevel Capacity: 57°
• Weight: 10.2 LBS
• Bare Tool Price: $189.99
• Mfg Link: Dewalt DCS578B

Hilti – Model: SC30WR-22

• Volts: 22V
• No Load Speed: 4,700 RPMS
  
• Max Cut Depth at 90°: 2-5/8″
  
• Max Cut Depth at 45°: 2″
• Bevel Capacity: 50°
  
• Weight: 8.30 lbs
• Bare Tool Price: $279.00
• Mfg Link: Hilti SC30WR-22
  

Makita – Model: GSH02Z

• Volts: 40V
• No Load Speed: 6,000 RPMS
• Max Cut Depth at 90°: 2-3/8″
  
• Max Cut Depth at 45°: 1-11/16″
• Bevel Capacity: 56°
• Weight: 10.4 LBS
• Bare Tool Price: $339.00
• Mfg Link: Makita GSH02Z

Makita – Model: XSH07ZU

• Volts: 36V (x2 18v)
• No Load Speed: 6,000 RPMS
• Max Cut Depth at 90°: 2-5/8″
  
• Max Cut Depth at 45°: 1-13/16″
• Bevel Capacity: 56°
• Weight: 10.5 LBS
• Bare Tool Price: $289.00
• Mfg Link: Makita GSH07ZU

Metabo HPT – Model: C3607DAQ4

• Volts: 36V
• No Load Speed: 4,300 RPMS
• Max Cut Depth at 90°: 2-7/16″
  
• Max Cut Depth at 45°: 1-7/8″
• Bevel Capacity: 55°
• Weight: 9.7 LBS
• Bare Tool Price: $119.71
• Mfg Link: Metabo HPT C3607DAQ4

Milwaukee – Model: 2732-20

• Volts: 18V
• Load Speed: 5,800 RPMS
• Max Cut Depth at 90°: 2-1/2″
  
• Max Cut Depth at 45°: 1-7/8″
• Bevel Capacity: 50°
• Weight: 9.05 LBS
• Bare Tool Price: $219.00
• Mfg Link: Milwaukee 2732-20

Ridgid – Model: R8657B

• Volts: 18V
• No Load Speed: 5,400 RPMS
• Max Cut Depth at 90°:  2-9/16″
  
• Max Cut Depth at 45°:  1-7/8″
• Bevel Capacity: 56°
• Weight: 8.3LBS
• Bare Tool Price: $179.00
• Mfg Link: Ridgid R8657B

Ryobi – Model: PBLCS300B

• Volts: 18V
• No Load Speed: 4,300 RPMS
• Max Cut Depth at 90°:  2-7/16″
  
• Max Cut Depth at 45°: 1-3/4″
• Bevel Capacity:  56°
• Weight: 6.5 LBS
• Bare Tool Price: $99.00
• Mfg Link: Ryobi PBLCS300B

Kobalt – Model: KXCS 124B-03

• Volts: 24V
• No Load Speed: 5,500 RPMS
• Max Cut Depth at 90°: 2-1/2″
  
• Max Cut Depth at 45°: 1-3/4″
• Bevel Capacity: 56°
• Weight: 9.4 LBS
• Bare Tool Price: $149.00
• Mfg Link: Kobalt KXCS 124B

Milwaukee Saw Blades – Model 48-40

Prior to testing, all of the circular saws were supplied with task-specific, saw blades, we used:

• 40-teeth, 7’1/4″ Fine Finish blade, model 48-40-0726. $16.97
• 24-tooth 7-1/4″  Framing blade, 48-40-0720. $ 10.97

By using the Milwaukee saw blades, we kept the focus on the tools rather than the blades.

Controlling for blade variability allows our assessments to focus on the motor, battery, and electronics to gauge the performance of the saws. Also, to get all the saws close when it comes to batteries, we decided to compare all the saws with a 4.0 Ah to 6.0 Ah battery range.

The use of uniform blades throughout the testing helped to ensure consistency by removing an external testing variable.

We chose the Milwaukee blades for their better precision, cooler cuts, and longevity. We geek out on their Cobalt Infused Tungsten Carbide, laser Cut Vibration Slots to reduce wobble, and Anti-Friction Coating that prevents gumming. Plus the Milwaukee blades are a favorite because they’re priced right and reliable.

Accuracy Testing / Line of Sight  – Winner  Makita Saws, and  Metabo HPT

For our accuracy test, we had an experienced PRO user cut plywood using a straight edge guide with each saw, then rank the equipment depending on how well it performed. The saws were also verified for accuracy at their 90° and 45° factory bevel settings with testing equipment.

This test was performed by a single operator to keep the test standardization under control.  We also checked the scales and slots on the saw’s baseplate for accuracy. Ideally, these kerf slots line up with the cut on the motor side of the blade. This way the reference point is consistent and the only variable will be the offset between the plate of the blade and the teeth. When the saw plate scales are accurate, users can line up cuts for quick, accurate cuts, which can save a lot of time!

For the accuracy category each of the circular saws was ranked on accuracy in the following areas:

• Line of Sight
• Scale/slot accuracy
• Bevel accuracy when set to 45 degrees.
• Cross-cut accuracy with bevel set to 0 degrees (how perpendicular the cut is to the face of the work piece)

Performance Testing (Power/Speed)

The speed at which a circular saw can cut through a particular material is a factor of the blade shape (width, diameter, tooth count, and tooth shape), blade rotational speed, and horizontal force applied.  As a saw blade moves through the material, the saw motor will encounter a resistance that will require more torque and power to keep the blade spinning at its optimal speed.  As a blade edge dulls or too much horizontal force is applied, the saw blade rotational speed will begin to slow down.  A skilled user can usually tell when a saw is working too hard and knows to back off on how much force they are applying during a cut. A more powerful saw will be able to counteract these resistances better and ultimately be able to remove more material and cut faster.

To test the power and ultimately the speed of these saws the TBB crew needed to control as many of the cutting variables as we could.  We achieved this by using a standard blade across all the saws, using consistent high-quality plywood as our material, and controlling the horizontal force applied to the saw with a drop weight pulley system and a low friction rig.

Each saw was affixed to a Kreg Accu-cut sled for ultimate compatibility across all the manufacturers.  The Accu-cut track system was secured to our testing rig and an 8-foot section of a double layer of ¾” plywood was indexed underneath, resulting in an 8-foot rip of 1 ½” material.  A line was attached to the Accu-cut sled and fed through a series of low friction pullies and attached to an 8 lb weight.  This weight was raised to the ceiling in our shop and provided a consistent 8lb horizontal force to pull the saw through the cut.

Each saw was given three cuts through the material and the time of all the cuts was averaged and compared.  Electro-mechanical micro-switches were secured to the start and stop sections of the cutting rig.  The time automatically started as the saw began its cut and again automatically stopped as the sled reached the far end and the cut was finished.  This removed any bit of human error associated with a handheld stopwatch.

After each cut, the track system was cleaned of all sawdust and debris.  Before the first run of each saw the sled was lubricated with silicone spray and inspected to ensure a smooth low friction cut.

The more powerful saws were able to keep the rotational speed of the blade up, therefore, removing material more quickly and ultimately traveling faster across the rig and completing the cut in less time.  This setup allowed us to stress the saws in a non-abusive manner and provided enough of a performance spread that allowed us to rank them individually and determine which saw was the most powerful.

KREG Accu-Cut Aluminum Circular Saw Track

The KREG track system allows a user to make straight, accurate, splinter-free cuts with your circular saw, without having to spend a huge expense for a separate track saw.

The Accu-cut guides your circular saw along an aluminum track that keeps the saw moving in a straight line easily. The Accu-cut design makes it simple to set up by just aligning the track with your cut line. The track features an anti-slip coating to prevent slipping and an anti-chip feature to prevent splintered cuts. Plus, the track makes it easy to make straight cuts on sheets that don’t have a straight, flat edge. We found the Accu-cut track easy and intuitive to use, but robust enough for professionals.

What impressed me the most with the Kreg Accu-cut guides was how easily it allowed us to mount 18 different saws securely to it. That, and the fact that Kerg uses Phillips set screws to secure the track sections, – that’s pure genious ~ ROB

Performance Testing (Power/Speed)  – Winner DEWALT DCS578B

The FlexVolt saw crushed its competition on the performance sled with an average score of 18-seconds. Even without the electronic timer, the team noted this saw’s speed ripping through double-layered 3/4″ AC plywood.

When I pushed the FlexVolt saw hard I was able to rip a 69-inch LVL in 6.5 seconds with no bogging down – impressive! ~ ROB

Second place in the performance testing went to the Milwaukee M18 saw with an average score of 21.8 seconds. This saw eats double layered plywood for breakfast but when pushed hard through LVL we stalled it 4 times.

Milwaukee has always been conservative in its Red Lithium batteries and onboard electronics, like many manufacturers, they build in protections in the tool from overheating and draining the battery. We feel that the settings on this saw might be set too low.

Third place went to the new Ridgid saw with an average time of  22.1 seconds. This newly designed brushless saw performed well in this test. The team loved the power in our subjective LVL testing, plywood, and framing lumber cutting.

Ridgid tools are the hidden Gem of the tool industry – More pros need to try these tools out!  ~ SCOTT

Best  Cordless 7-1/4-inch Circular Saw Features – Winner Hilti

Circular saws are the workhorse of many job sites. They are synonymous with portable, fast and accurate field cuts. The flexibility and precision of this tool make it invaluable for the job site PRO.

It’s never easy to compare tool features from different brands, but the devil is in the details, thus a feature comparison is necessary.

The entire team used all of the tools in a variety of cutting configurations and tests [stringers, plywood, LVL KD lumber]  to rate six separate features on these saws on a scale of one to five. [With 1 being the best]

Features that we looked at:

• Blade Change | Spindle Lock
• Bevel
• Blade Depth
• Trigger | Grip
• Electric Brake
• Site line / Cut Scale

A new blade for your application is critical to ensure a quality cut and productivity on the job site. Changing a blade should be easy, safe, and convenient. We evaluated the blade change on the ten saws and although there were no clear standouts, there were a few distinctions that are worthy of note.

Best Blade Change  – DEWALT

Nothing exciting came out of the blade change assessment. The key discriminator was the onboard storage of the wrench, and how quickly, and easily the arbor locked for blade changing.

All of the saws had onboard Allen keys with exception of the DEWALT, which uses an onboard angled wrench. During this evaluation, we noted three saws worthy of reporting to you.

1. Makita 36 v saw has a stiff arbor lock spring that we found difficult to actuate.
2. Bosch 18v tolerances on the blade guard are super tight making the blade change awkward
3. The two DEWALT saws had the most arbor lock detents [28] compared to the Milwaukee at 4- detents. The rest of the saws were between 4 to 12 detents.

Best Bevel – Tie: Hilti, Kobalt, Makita

As a remodeling carpenter, if I’m setting a circular saw bevel to 22.5, 45, or greater degrees, the scale is probably good enough for me. If I need a dead-on bevel, I’ll use a miter, table saw, or track-saw. That said, I’d like to operate a saw that has an accurate bevel scale, that I don’t have to work hard to set. A circular saw is a rough cutting saw where speed is everything. A bevel scale that allows users to quickly set and verify common bevel settings is the key performance indicator for this category.

The best beveling saws were the Hilti, Makita 36v and Kobalt. They all have knobs that control the positive stops at max bevel 45 and 22.5 degrees. The Hilti and Makita 36v had the best action selectors that were easy to use, set, and understand.

Most of the saws bevel past 45- degrees. The DEWALT saw bevels at 57-degrees. Hilti saw bevels at 50-degrees, the Kobalt at 55-degrees, and the Makita 36 volt bevels at 56- degrees.

The Hilti positive stops were “money,” the action really kills it.  It has a super solid build, with a stop knob on the bevel, and easy to see bevel and depth scales. ~ ETHAN

The Kobalt has a similar scale to the Milwaukee, a laser-etched scale screwed onto the tool, a large comfortable lever, and a surprisingly nice action, and detailing.

The Makita 40V and Metabo HPT have positive stops at 45- degrees with the lever option to go to max bevel [48 and 55 degrees].

The team really liked the Milwaukee scale but would like to see a stop at 45- degrees added.

For such a powerful and smooth cutting saw, with outstanding line of sight and scales, I don’t understand why this bevel does not have positive detents. I should not have to “hunt” for 45-degrees, Milwaukee should address this! ~ ROB

The Ryobi followed the pack with a simple, very basic, plastic scale, no one was impressed, and the bevel line-of-sight was underwhelming.

Best Blade Depth Adjustment – Tie: Hilti, Makita 40v

While the team feels that setting the depth of a circular saw is best done by setting the blade projection just past the depth of the material being cut, there is something to be said about a gauge that can quickly and accurately set the depth of the saw.

Precision in tooling and gauges simply carries through in overall tool quality and performance. The Hilti really stood out as a smooth adjusting tool.  Its a solid Build! ~ SCOTT

The Hilti and Makita 40-volt had the smoothest blades’ depth action and adjustment, with legible, accurate high contrast scales. In contrast, we found the Metabo HPT bevel action stiff and does not offer a depth scale.  We did note that the Metabo HPT does have a cast base plate with a machined edge on the blade side – which is a nice fit and finish detail.

Best Trigger | Grip – Hilti and Makita 36v and 40v

For a circular saw to have a good grip there must be sufficient friction between the user’s hand and the handle. This is more important when the user’s hand is sweaty. All of the saws had a non-slip, non-conductive, and compressible material for a grip.

When looking at the tool triggers we considered frequent movements of the index finger while operating the circular saw. We can all agree, that this movement should be comfortable.  For example; a longer trigger allows the use of two or three fingers to activate and could reduce discomfort, contrast that to pinch points between the trigger and housing which can be uncomfortable or cause hot spots.

The Hilti and both Makita saws have a comfortable grip, a smooth rounded trigger with excellent action, and no pinch points.

The DEWALT has a trigger guard and the trigger has a pinch point at the bottom of the trigger and tool housing. While many smaller hand users will pull the trigger higher, larger hand users will find this a pinch point situation.

The Milwaukee and Ryobi triggers require the most pull force, coupled with sharp edges resulting in trigger hotspots.

Best Site Lines – Winners DEWALT 20v Max DCS574W1 AND DEWALT FlexVolt DCS578B

The clipped guard on the DEWALT saws provided the best line of sight to where the blade meets wood.

Every saw has notches or marks on the front of the shoe to indicate where the blade is going to cut, but not all of them are intuitive, or easy to follow. So when it matters, looking for where the blade meets the wood, is the best way to verify that your cut is going to be where you want it.

Runtime, ergonomics, and power are all well and good but if you can’t see what you’re doing your accuracy and productivity will suffer. Not only that, but having to fold yourself in half to get that sight line to the blade will leave you with a very sore back at the end of the day!

Other Stand Out Features

There were a few stand-out features that affect performance, safety, and user experience.

Rafter Hooks

Most of the saws had 2×4 rafter hooks with the exception of Metabo HPT and Ryobi which did not have hooks. The two Makitas saws have a location to add on an optional hook, at an additional cost.

I can’t believe that Makita builds such an amazing saw and makes you buy the rafter hook as an accessory – come on Makita ~ WES

The Hilti rafter hook mounts on the top of the saw and can get in the way of a user actuating the safety switch. As a right-handed user, I would orient the hook far left and vis-versa for a left-handed user. No one on the team liked or appreciated the placement of the hook while using the saw.

Wow, for such a nicely built saw, they fell asleep at the wheel on the rafter hook ~ ETHAN

Dust Ports

The Hilti has a really nice integrated, swivel dust port with a wide chute orifice. Both Makita saws, Ridgid, and Milwaukee have dust ports.

One interesting observation on the Makita, and Rigid dust ports, if you look inside them, they have massive choke points where the dust point turns 90-degrees. This results in a much-reduced flow.

Blue Tooth Vacuum Activation

Both the Makita saws have the AWS system  (Auto-Start Wireless System) which is Bluetooth technology that enables wireless power-on/power-off with an AWS-equipped dust extractor. Makita AWS-equipped tools have a small wireless transmitter inserted into a handle on the tool. The transmitter can communicate with a Makita dust extractor also equipped with an AWS transmitter.

The AWS-equipped tool can also communicate with ANY corded dust extractor with an onboard AC outlet and the optional Makita AWS Universal Adaptor. The adapter has an AWS wireless transmitter and plugs into the dust extractor’s onboard AC outlet. The transmitter and adapter are optional and do cost more money but the convenience, long-term time savings, and efficiency make it an investment worth considering.

Silent Mode

Metabo HPT silent mode is an auto-sensing mode that reduces the blade RPM to 2,000 and then adjusts the RPM back up to the maximum 4,300 RPMs based on demand. There is a mode selector switch located below the trigger. This decreased blade speed produces less audible noise and is more pleasing to the ear. When the load on the tool grows, when Silent mode is selected, the motor switches from “Power” mode and then back to “Silent,” mode once the load drops.

Noise – Winner Metabo HPT

OSHA allows 8 hours of exposure for up to 90 dB, for exposures 95dB and greater, the exposure limits drop dramatically. Circular saws are LOUD, and hearing protection should be used at all times.

To test these saws in a consistent manner, we used a noise meter and measured the saw’s dB level under a no-load condition at a fixed distance roughly the spacing a user would have their ears.  Decibel measurements are relative to any environment and the important takeaway is that the saws were measured against each other in a consistent manner. We tested these saws in a no-load capacity, under load the saws are louder and the cutting material will dictate the noise level.

The quietest running saw was the Metabo HPT C3607DA.  The saw implements a soft start feature that reduces the spikes in activation noise and continued to produce less noise during a steady state. This saw was the quietest even with its novel “Silent Mode: feature switched off.

Price – Winner Ryobi

The cost of a tool can sometimes drive a purchase. We can all agree that cost is a critical consideration when purchasing tools,  especially for those of you just starting out in the trades. We also recognize that most contractors are brand loyal and will most likely stick to their existing battery platform rather than branching out and developing a new line of cordless tools.

The bulk of these saws may be found at your local big box stores, and almost all of them can be found online like ACME Tools.  At the time of this test, we had an advanced sample of the Hilti Nuron. It’s a brand new saw, and not readily available yet.

Below we’ve included the current pricing (at the time of publishing this article). Pricing is based on bare tools.

The best-priced is the Ryobi PBLCS300B, costing $99.00. This saw is only available at Home Depot. Ryobi positions itself as an affordable “pro-featured” tool brand and is attractively priced for DIYers, serious enthusiasts, and some pro users. Coming in just $20 more is the Metabo HPT, followed by the Kobalt at $50 more.

Highest Cost Saw

The Makita 40v XGT was the most expensive saw at the time of writing this article (model GSH02Z). The price of this saw is $339.00. It can be found on the websites of big box stores as well as ACME Tools, with a delivery period of roughly a week. This saw performed well in our testing and has an outstanding design fit and finish and some very nice features; such as a track-compatible base plate and excellent ergonomics, which contribute to its premium price.

Best Value Circular Saw | 2022 – Winner Metabo HPT

The best value category is a favorite for us, mostly because it crowns an outstanding performer at a reasonable cost. This category is where we directly compare price to performance. If you’re heavily invested in a tool platform or drink the green, yellow, blue, or red cool-aid you may not value this category, but it certainly caters to first-time or budget-conscious consumers, as well as, entry-level tradespeople.

The Metabo HPT saw scored middle of the pack in our evaluation with a perfect accuracy score and lower weight, which many on the team commented on. The Metabo HPT came in 2nd for the lowest price, selling as a bare tool at approximately $120. It also has some nice features, and was the quietest saw, even without using the Silent Mode.

Best 7-1/4″ Circular Saw 2022 – Winner DEWALT DCS578B

Choosing the best 7-1/4″ circular saw wasn’t simple, but we’re convinced we went through every point in our evaluation.  A product that is recognized best in class is one that outperforms competitors in the same category or segment. In comparison to their rivals, these items have the highest level of quality and/or utility.

Best 7-1/4″ Circular Saw Scoring Chart

The best 7-1/4″ circular saw winner was the DEWALT DCS578B. With exception of the weight category, this saw excelled in every test and assessment we put to it.  It is a fast-cutting, well-built, powerful saw with accurate settings and nice features.

The DEWALT is my favorite saw tested; its got power, not too heavy, is easy to adjust and is comfortable in my hand. ~ JEREMY

The new Hilti Nuron saw came in second crushing the evaluation of the features, and performing top 3-4 in the other categories.   While not available yet this saw is slated for a $279 MSRP.  Everyone on the team was excited about Hilti’s new innovation and performance.

The new Hilti engineering and fit and finish is well-done! I liked the bevel stop knob, legible and accurate scales, the 45-degree stop is nice too! Next stop for Hilit – a track-compatible saw. ~ ETHAN

As a company, Hilti has been slow to update its tools as evidenced by some of our past Head-to-Head tests. The Hilti saw was really well-balanced given its long length, super-solid build, was powerful, had smooth cutting, and had nice adjustments. Welcome back Hilti!

Third place went to BOTH Makita saws.  The Makita saws were an easy team favorite during testing with comments such as; smooth, decent power, felt great in the hands,

The Makita 36V saw is awesome. My first saw [31 years ago] was a Makita and this saw brings me right back. Its a smooth cutting saw with great features ~ ROB

The team really likes that the Makita 40V saw which offers track compatibility, it was seriously accurate in our testing, with outstanding features. When comparing the Makita 40v to the Makita 36V saw, the team felt that with exception of the 40v being more powerful, and the track option, no one felt that alone was enough difference to switch from the 18v [36v] platform to 40 volts.

Circular Saw Test Conclusion

In each of our Head-2-Head tests, we strive to provide you with the most detailed facts available. In order to give you the most comprehensive data possible, our ALL-Pro contractor team committed a substantial amount of time and effort to our Best 7-1/4″ Circular Saw Head-to-Head analysis.

These tests and evaluations are difficult and time-consuming, and ultimately we are limited in scope because we are not a professional testing organization with unlimited time to evaluate the tools. Our crew simply does not have the time to test these saws for extended periods and evaluate their durability, and we can’t possibly test every application for which they might be utilized.

So how did we get to our final rankings? After carefully studying all our data, we rank the saws accordingly. Some of these rankings may not be relevant to you. Perhaps you are only looking at power statistics or simply looking for cost, the best thing is, all our data is right there for you to pick and choose what you need.

You get to pick what information you want or do not want! We also understand that many tradespeople have invested a significant amount of money into a battery platform and staying with that brand is a huge consideration. Our goal was to provide you with the information needed to make your own choices.

Thank you for following along with this Head-2-Head article and if you have a moment, please check out our other Head-to-Head Tests.

Best 7-1/4″ Circular Saw for 2022 | Video Review

Best Cordless 7-1/4 Circular Saw is a post from Tool Box Buzz

Best Cordless Jigsaw – Comparison Testing

A jigsaw is worth it’s weight in gold due to the ability to quickly customize shapes and sizes of lumber for seamless fit-ups and emergency fixes. When our team of PROs got together recently to plan out our newest Head-2-Head, cordless jigsaw competition, we knew our PRO followers and subscribers were curious about many of these same design and performance considerations.  After careful planning a range of uniquely crafted tests and jigs, and cutting hundreds of board feet ¼ inch at a time, we’ve delivered very detailed “Best Cordless Jigsaw” data you’ve come to expect (and crave) from our Tool Box Buzz team of PROs.

Best Top-Handle Jigsaw Evaluation Format

For this Best Cordless Jigsaw evaluation, several categories were developed including; Precision & Accuracy, Performance (speed/power), Features, Ergonomics, and Price.

Each of the categories were ranked individually and used to determine the Best Top-Handled Cordless Jigsaw based on the combined results.

• Accuracy– The accuracy of the jigsaws was compared including the ability to follow a shape, blade drift, and ease of cutting along irregular paths.
• Performance [Power / Speed Test]-We looked at cutting speed as an indicator of saw motor performance.
• Features– An overall comparison of features and specifications.
• Ergonomics– Ergonomics are really important to users and an important category to consider when purchasing any power tool. In addition to traditional ergonomics, we also included functionality in this category.
• Vibration – we recorded and analyzed the vibrations of the tools during our speed testing.
• Price– Price is always an important factor in determining which saw is best for a user. We’ve included the current pricing found online for each of the saws “as-tested,” at the time of publication.
• Best Value Saw – Often times this category winner tends to resonate with most folks as it tends to perform well in the tests but feels good on the wallet

Cordless Jigsaw Specifications

Black & Decker

• Model: BDCJS20C
• Strokes Per Minute: 0-2,500SPM
• Stroke Length: 3/4″
• Weight: 4.3lbs
• Tool-Free Blade Change
• Accepts both U and T shank blades
• Built-in dust blower
• 45° bevel shoe capacity for angled cuts in both directions
• Variable Speed Trigger

Bosch

• Model: JSH180B
• Strokes Per Minute: 0-2,700 SPM
• Stroke Length: 1″
• Weight: 4.1lbs
• One-handed blade insertion and ejection for convenience and ease of use
• LED light for illuminating cut line
• Adjustable footplate for bevel cuts of up to 45°
• Built-in dust blower
• Variable Speed Trigger

Craftsman

• Model: CMSC600D1
• Strokes Per Minute: 0-2,500 SPM
• Stroke Length: 3/4″
• Weight: 4.35 lbs
• Beveling shoe for bevel cuts of up to 45°
• Variable speed trigger
• 3 orbital cutting settings
• Key-less blade clamp
• Built-in dust blower

DEWALT

• Model: DCS334P1
• Strokes Per Minute: 0-3,200 SPM
• Stroke Length: 1″
• Weight: 5.2 lbs
• Brushless Motor
• Integrated dust blower
• All-metal, keyless shoe bevel with detents at 0°, 15°, 30°, and a positive stop at 45°
• 4-position orbital action
• LED light
• Variable Speed Trigger
• Accepts t-shank jigsaw blades

Festool

• Model: 576535
• Strokes Per Minute: 500-3,800 SPM
• Stroke Length: 1″
• Weight: 5.29 lbs
• Variable speed motor blade automatically adapts to the style of cut
• Tool-free multi-base platform and inserts
• Carbide blade guidance system for perpendicular cuts
• Stroboscopic LEDs freeze the blade in operation
• Brushless motor

Hilti

• Model: 2133672
• Strokes Per Minute: 0-3,000 SPM
• Stroke Length: 1-3/32″
• Weight: 5.41 lbs
• Variable-speed trigger with lock for continuous sawing
• Keyless “push in, click” chuck
• LED light
• Built-in dust blower
• Adjustable footplate for bevel cuts of up to 45°

Kobalt

• Model: KJS 324B-03
• Strokes Per Minute: 0-3,000 SPM
• Stroke Length: 1″
• Weight: 5.2lbs
• Brushless Motor
• 4-position orbital action
• Tool-free blade changes
• Tool-free shoe adjustments; bevel left and right at 45°
• Dust blower
• Built-in LED light

Makita

• Model: XVJ02Z
• Strokes Per Minute: 800-3,500 SPM
• Stroke Length: 1″
• Weight: 5.8lbs
• Brushless Motor
• 3 orbital settings
• Variable 6-speed control dial
• The no-load speed reduction feature automatically reduces SPM for more accurate cutting starts
• “Tool-less” blade change system
• 0°- 45° left or right bevel capacity

Metabo

• Model: STAB18LTX100
• Strokes Per Minute: 0-2,800 SPM
• Stroke Length: 1″
• Weight: 5.8lbs
• Selectable shaving blower function ensures free view of cutting line
• 4 Orbital Modes
• 0°- 45° left or right bevel capacity
• Changing saw blades without tools and with automatic ejection

Metabo HPT

• Model: CJ18DAQ4
• Strokes Per Minute: 0-2,500 SPM
• Stroke Length: 1-1/32″
• Weight: 4.2lbs
• 4 cutting modes
• LED light
• Variable speed trigger
• Tool-less blade change
• Splinter Guard
• Dust Blower
• 45º left and right adjustable base

Milwaukee

• Model: 2737-20
• Strokes Per Minute: 0-3,500 SPM
• Stroke Length: 1″
• Weight: 4.85 lbs
• On/Off cut line blower keeps the cut line clear of debris, and allows user to turn off blower when using dust extraction
• Accepts T-Shank jigsaw blades
• 4-position orbital cutting
• Tool-less shoe bevel with positive stops allows for quick and accurate shoe adjustment with detents at 0°, 15°, 30°, and 45°
• LED light
• Brushless Motor
• Variable Speed Trigger

Porter-Cable

• Model: PCC650B
• Strokes Per Minute: 0-2,500 SPM
• Stroke Length: 3/4″
• Weight: 4.2lbs
• Dust Blower
• 3 orbital settings
• Beveling shoe provides the ability to cut 0 to 45-degree bevel cuts
• Tool-free blade release
• Variable speed trigger

RIDGID

• Model: R8832B
• Strokes Per Minute: 0-3,500 SPM
• Stroke Length: 1″
• Weight: 4.15lbs
• Line Start Mode creates a more efficient, controlled cut by increasing speed after engaging material
• Adjustable Orbital Action
• Variable Speed Trigger and Variable Speed Dial
• Brushless Motor

Ryobi

• Model: PBLJS01
• Strokes Per Minute: 0-3,500 SPM
• Stroke Length: 1″
• Weight: 4.0lbs
• Brushless Motor
• Easy release blade lever for quick blade changes
• 4 Orbital Settings
• Variable Speed Dial
• Tool-free bevel adjustment for easy bevel changes, with locking detent at 45° left and right
• Die-cast metal base for increased durability with included non-marring shoe
• LED Light

Skil

• Model: JS820202
• Strokes Per Minute: 0-3,000 SPM
• Stroke Length: 1″
• Weight: 4.74lbs
• Brushless Motor
• 4 Stage Orbital Action
• Dust Blower
• Tool-Free Blade Change

Cordless Jigsaw Accuracy

For the accuracy category each of the jigsaws was ranked on accuracy in the following areas:

• Line of Sight 
• Blade tracking
• Bevel accuracy when set to 45 degrees.
• Cross-cut accuracy when set to 90 degrees (how perpendicular the cut is to the surface)

The major factors that affect the accuracy of jigsaw cuts are: How well you can see the line of cut and how well the saw’s blade stays square to the workpiece (or at a fixed angle during bevel cuts). Generally, a jigsaw with less of its body overhanging the blade is easier to use, especially when you’re working in cramped quarters or trying to follow a curved line, for example cutting out a scrollwork pattern.

Diablo Jigsaw Blades

To be consistent, all the jigsaws were equipped with a new DIABLO 3-1/4″ 20-TPI scrolling blade and a DIABLO 4″ 10-TPI Fine Finish Wood blade.  Each jigsaw was tested at 90-degree, 45-degree, and also with a scrolling blade for pattern work.

Pattern Cutting (Curves)

For the pattern cutting (curves) each saw was set to maximum speed with zero orbital action. A scrolling template was used to trace all the boards consistently, and each jigsaw was used to make numerous cuts in 3/4′” Poplar.

Finish carpenters and woodworkers use jigsaws for fitting and installations.  A jigsaw’s ability to make an accurate cut is crucial and even a slight misalignment or bevel issue can cause compounding errors on a project.

Clean Cutting

Getting clean jigsaw cuts with only light splintering, tear out, and surface chipping is chiefly a matter of selecting a blade that’s designed for the job. All the saws were evaluated on how clean the saws cut.  The team was pleasantly surprised to see three lesser-priced saws [RIDGID, Ryobi, and SKIL] cut as nice as the higher-priced Festool. These were the cleanest edge, cutting saws with the least tear-out. This “clean-cut result,” was also due to using the same Diablo blades along with the operator’s skill set using the tools.

Blade Deflection

Every cut was measured and evaluated for blade deflection at 45-degree and 90-degree cutting. On the 90-degree cuts Festool, Milwaukee, Metabo and Makita ranked the best. On the 45-degree cuts, Festool was the best followed by Milwaukee.

Blade Tracking

Tracking was evaluated by following lines to see how easy or hard it was to follow the line. The Festool, Metabo, RIDGID, Ryobi, and SKIL were the best tracking jigsaws. Again we were surprised to see a more economic brand rank side-by-side with the higher-priced German-engineered saws.

It’s worth noting that when scoring the line-of-sight, points were awarded based on the operator’s ability to consistently see the blade cutting through the popular.  Points were not awarded based on the cut-line deviation from the template cut-line. This ensured that operator error was minimized as a primary scoring factor in this evaluation area. 

Best Cordless Jigsaw Accuracy Winner – FESTOOL

Festool shined in all 4 test categories with a perfect score of 4 points.  It had dead-on accuracy for both 45 and 90-degree cuts. It has a good line of sight and a strobe light system that allows you to see the blade while cutting.  It consistently produced clean cuts and its blade tracked extremely well, with minimal blade deflection at 45 and 90-degrees.

The Milwaukee came away with the second-best score – a total of 6-points. It tied with the Festool for near-perfect 45 and 90-degree blade deflection and an excellent line of sight. Milwaukee’s score was 1-point lower in the tracking and clean cuts categories.

A three-way tie for third-highest score went to Metabo, RIDGID, and Ryobi all with 7-points each.

Performance Testing (Power/Speed)

An obvious question when comparing the performance of different jigsaws is “which saw cuts the fastest?”  This test also equates to power and power equates to cutting thicker, harder-to-cut materials.

Recognizing that using jigsaws requires the operator to make dozens if not, hundreds of minuscule adjustments during each cut we decided to try to eliminate the human variable. To test the power, we built a jig to hold the saws and pull the saws into 3/4″ plywood using a weighted pulley system.

In the TBB jig, we supported the 3’ pieces of plywood on a frame that in turn was held to the workbench by clamps. The frame allowed for the clearance of the maximum depth of the jigsaw blade. We also used a hold-down clamp on the far edge of the frame and secured the plywood to the frame with three screws each time we made a cut.  That replicated the way a piece of material would be secured in the field. Each saw was fitted with a DIABLO 5″ 6-TPI Fast Cutting Wood blade, designed specifically for fast, rough cutting.

We designed the height of the fixture to be such that the bottom of the sled holding the saw just touched the plywood material. We wanted no gap between the sled and the workpiece because this would introduce additional vibration and is not the manner in which one uses a jigsaw. To cut down on the friction of the larger sled base, we installed an HDPE slick strip surface onto the bottom of the sled. This meant that each run would have consistent friction between the sled and the material. Also, this closely emulated the way the tool is commonly used.

We used this jig to remove as much human variation as possible to allow for the fairest capabilities-based test possible. We used natural, constant force (via the weight) to provide a straight, equal frictionless track to allow the saws the chance to cut as fast as they could.  The saw’s motor power provided consistent strokes per minute (SPM) speed. 

The pulling force was provided by a weighted pulley system which pulled the jigsaws through the material with consistent force. This approach has 2 main benefits:

1. First, it allows a constant force to be applied to each jigsaw in the same way that an operator tries to apply a constant force while cutting.
2. Secondly, by allowing for natural resistance (as opposed to forcing a constant cutting speed via mechanical motors) it allows the saw to cut at its natural maximum speed based on the maximum strokes per minute and the power of the motor. This also underscores the importance of using the same blade types on all saws as without it this test would not truly measure the natural maximum cutting speed. 

The sled fixture held the saws securely and the aluminum tracks kept the saw moving in a consistent and parallel fashion. The saws were in contact with the sled and the sled in contact with the workpiece. During the course of testing, this fixture performed with no issues.

Performance Testing (Power/Speed) – Winner MILWAUKEE

Normalization by Watt-hours

Editor’s Note: An error was found in the calculation for this section and the updated results pushed Milwaukee to the top spot and moved Hilti down to 4th place. Updated September 2022.

These saws came with a different sized “energy power plant” or a combination of battery voltages and Amp-hour ratings. As you can imagine, the saw with the greatest watt-hour battery theoretically has a leg up on its competition with regard to performance. For most of our cordless tool comparisons, we level the playing field by normalizing the results based on total watt-hours. In this way, the reader can see which saw has the most effective combination of battery technology, stamina, and motor power on a per-watt-hour basis.

In this H2H, the batteries were all 18v (under load), with the exception being the Hilti and Kobalt which operate at 22V and 24V respectively. As you can see in the attached table, we derived the watt-hours by multiplying the load voltage by the amp-hours. The following table shows the results of the performance test when normalized.

The saw with the best score for inches/sec/Watt-hr was the Milwaukee with a result of 0.0394. It was closely followed by the second-best score from DEWALT at 0.0386. Festool recorded the third-best score with 0.345.

It is interesting to note that these three saws had the three fastest timed runs for the entire group. Clearly, by both measures, these three saws are the top speed/power saws.

During the Speed/Power test, we noted that a few of the saws had difficulty completing the test. The Black & Decker and Craftsman saws could not finish this test and we listed them as DNF (Did Not Finish). During the run, they could not hold the blade in their blade follower and the blade skewed to the side so badly the saws stopped.

The Porter-Cable saw had the same tendency, but the saw managed to muscle through to the end of the plywood board. You can see that the Porter-Cable average cut time was more than 50% longer than the saw above it in the table. The average cut time indicates the difficulty that it had completed the test. It is interesting to note that these three saws have a very similar design.

Bent blades from the DNF saws

One other saw exhibited difficulty in the Speed/Power test. The Metabo saw had the blade come free of the grooved roller wheel in each run. While the Metabo’s blades did not heal over sideways, the blades did show a wear pattern that the side of the blade ran along the outside of the wheel, not inside of the wheel with the grooved track. Such behavior was undoubtedly the reason the Metabo saw finished in the middle of the pack for Speed/Power.

While we do not know and did not explore the reasons why these four saws had issues while the other eleven did not. We can say that when a person is operating a jigsaw, the user will make immediate and minuscule adjustments to the path, speed, and force they apply in using the saw. That way, if the saw starts to wander or drift, the user can intervene. In this test, once a condition started, the sled made no adjustments and the saws/blade combination proceeded on and the issue compounded on itself – to the point where at least two of the saws’ blades were so skewed to the side that the saw could no longer pull the blade through the wood.

Best Cordless Jigsaw Features – Winner  RIDGID

Comparing tool features from multiple brands is never easy but the devil is in the details, so a feature comparison is certainly warranted. We looked at 10 different features on these saws and rated them 1 through 5 for each saw. [1 being best]