The Best “Carpenter” Sawhorse 2024

I feel like I’ve been on a quest my entire career as a carpenter to find the unicorn of sawhorses. By that I mean a pair of sawhorses that stores well, are durable, open easily, support a lot of weight, and don’t break after 2 months or immediately after dropping them on a cold day. I know I’m asking for a lot, but someone, somewhere must make that unicorn sawhorse.

Up to this point my FAV sawhorse was the DeWalt “Work Stand” aluminum sawhorses and also the not-so-cheap, plastic, “Stanley-Style” folding sawhorses.

The DeWalt has everything I need in a sawhorse, except it’s a little heavy and is super bulky to store. The Stanley plastic sawhorses are light and slim, store great, but don’t last more than a month or a single drop in cold weather.

Thus, I embarked on a systematic journey, rigorously testing various sawhorse models across my job sites over the course of six months. This pursuit proved more challenging than anticipated. With each trial, I hoped to unearth that rare gem, the unicorn sawhorse, that would surpass all expectations and become the cornerstone of my carpentry endeavors.

In the end, I tested eight different sawhorses, all different styles to determine which one best suited my needs and performed effectively on the job site. The sawhorses included were:

1. Bora Workhorse XT
2. Central Machinery Sawhorse
3. Dewalt Heavy Duty Work Stand
4. Dewalt Adjustable Legs Sawhorse
5. Dewalt Metal Folding Sawhorse
6. Fulton StableMate Sawhorse
7. Kreg Track Horse
8. Stanley Folding Sawhorse

I evaluated these sawhorses based on six criteria to determine the best option, considering:

1. Weight
2. Storability
3. Durability
4. Set up and break down (Ergonomics and functionality)
5. Additional features
6. Cost

Note: All the sawhorses in this test had to have a capacity of at least 1000 pounds or more, as anything less wouldn’t meet the standards of a job site quality sawhorse. Moreover, a higher weight capacity typically indicates better structural integrity and durability.

BORA Workhorse XT

The BORA Workhorse XT stood out with its pre-drilled end brackets and a top beam that facilitate the creation of a sacrificial top and the attachment of 2×4 materials, enabling the assembly of a sturdy workstation.

Specifications

• Material:     Steel
• Height:        Adjustable 30 inches to 34 inches.
• Length:       38
• Depth:         4.5
• Weight:       15 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 160.00 [pair]

Observations After Using

Build quality of the BORA Wokhorse XT sawhorse was clearly engineered for durability and reliability. Key features include a weight capacity of 1,350 lbs. per sawhorse, totaling 2,700 lbs. per pair, ensuring ample support for storing stock.

The Bora’s height can be adjusted from 30 to 34 inches in 1-inch increments using an intuitive lever and slide and lock technology, catering to differing user heights or needs. Because the 2×4 slots stick out on the ends of these saw horses you will either love or hate them. I loved them – and we found them study and strong.

Additionally the top is set up for attaching a sacrificial board, and when combined with the side supports you can make a quick and easy support table,

There was a lot to like about the Bora sawhorses, they’re light, super strong, compact and well built. There were two things I did not like about them; you are required to fold one side of the legs first or they will not fold and store properly. The second issue I had is that they do not latch together and for storage.

Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses, sold in a 2-pack, offer robust support for and impressive 2,000 lb. weight capacity.

Specifications

• Material:     Steel
• Height:        30 in.
• Length:       32 in.
• Depth:         5-1/2 in.
• Weight:       16.4 each
• Capacity:     2,000 lbs.
• Cost:           $40.00 pair

Observations After Using

This saw horse features a folding design. Their MDF tops are well-suited for saw cuts, providing a stable work surface. Additionally, the inclusion of a metal crossbar ensures the legs remain securely locked during use, enhancing strength and stability. However, assembly is cumbersome, likened to an “IKEA-like setup,” which is time-consuming and less than enjoyable.

To improve the top of these sawhorses, I utilized a router to round over the sharp edges on the MDF tops, adding a finishing touch to their design.

Upon using the Central Machinery sawhorses, I promptly recognized their difficulty in storing efficiently. Additionally, I observed that the plastic feet on the bottom of the legs tended to detach easily. To address these issues, I took the initiative to wrap the feet in electrical tape, providing a quick and effective solution for enhanced stability and storage convenience.

While these sawhorses deliver reliable performance, at an affordable price point, they don’t meet my needs, and I think they are best suited for DIY enthusiasts.

DEWALT Heavy Duty Work Stand DWX725

As I mentioned in my opening paragraph, up to this point these are the best saw horses that I’ve used, but they take up too much space! The DEWALT Heavy-Duty Work Stand, is built from corrosion-resistant aluminum, offers a reliable solution for storing stock, supporting a standing planks or a sturdy work table

Specifications

• Material:     Aluminum
• Height:         32″H
• Length:       ‎36″L
• Depth:         ‎11″W
• Weight:       15.4 lb.
• Capacity:     1,000 lbs. each [2,000 lbs. pair]
• Cost:            $200 pair

Observations After Using

With a maximum weight capacity of 1,000 lbs. each, this stand accommodates various materials effortlessly. Its lightweight design, weighing only 15.4 lbs., ensures easy transport. Additionally, the stand’s legs lock securely into place, providing dependable stability as you work. The legs feet are large, non-,marring and securely fastened to the legs.

It’s transport latch ensured that both units stay together during transport or storage. When carried separately they have the best carry handle of all the saw horses. When latched together, there is no handle.

My favorite feature on these sawhorses are the leg lock levers which allow easy set up and storage. My least favorite featured is the bulkiness and overall weight of the pair carrying them,  and they take up too much space to store. They also do not like how they adjust in height.

It also accepts optional DW7231 miter saw mounting brackets allowing use as a tool stand. Overall, the DEWALT Heavy-Duty Work Stand combines durability, portability, and safety features to support a wide range of tasks for pros. If you have a lot of of storage space, a box truck or trailer, you cant beat these saw horses.

DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse combines durability, versatility, and ease of use to provide reliable support for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        32.7 in
• Length:       27.2.
• Depth:         2.2 in.
• Weight:       14.17
• Capacity:     2,500 lbs.
• Cost:           $ 70 pair

Observations After Using

Crafted from a high-quality combination of steel, aluminum, and plastic polymer, it boasts a remarkable load capacity of up to 2,500 lbs. per pair. I liken this sawhorse to the Stanley sawhorse, only on steroids!

It has a yellow slide lever that allows easy adjustment of legs separately, catering to uneven surfaces with clear, large numbers indicating height settings.  The legs have rubber feet, and the working bar has a V groove ruler for working with lumber or pipes.

Taller users will appreciate the back-saving adjustable height legs.  While these saw horses are somewhat heavy, their durability and load capacity make them suitable for heavy-duty tasks. Unlike cheaper alternatives, they remain stable under pressure and do not fold up or collapse unexpectedly.

I liked the adjusting height, folding mechanism and lightweight design of these saw horses. Despite its ruggedness and lightweight design, we experienced issues with the top brackets designed to hold 2x4s, which broke early on after being deployed to our cold job site. This was a huge bummer because I had such high hopes for this set.

Overall, the DEWALT Adjustable Legs Sawhorse is recommended for those seeking a robust and reliable work support solution for pro users. At the end of all the testing Dan, our lead carpenter chose these  horses for his van. Dan’s favorite sawhorse was the Kreg Workhorse, but his reasoning for choosing the DEWALT was they fold flat and were the easiest to store in his van.

“When you think about it these sawhorses live in the van more then they are set up, I want them to store neatly “~ Dan Shaw

DEWALT Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse features a robust metal structure designed to hold up to 2000 lbs. as a pair.

Specifications

• Material:     Metal, plastic
• Height:        10.686 in
• Length:       32 in.
• Depth:         4.68 in.
• Weight:       11.8
• Capacity:     2,000 lbs.
• Cost:           $ 80 pair

I liked the two top metal bars which facilitate secure clamping, easily accommodating trigger clamps. Its quick and compact folding capability ensures portability and easy storage, while features such as anti-slip pads on the top and legs enhance stability during use.

Observations After Using

These sawhorses offer exceptional versatility, including a 2×4-inch notches for creating a work station and a large V-groove ideal for handling pipes.  There is no option for mounting a sacrificial board without modifying and drilling the metal bars. At the end of this testing there was a saw kerf in the top rail from someone cutting too deep.

In the center of each sawhorse is a yellow flip handle that facilitates effortless carrying, while yellow side latches enable the convenient securing and transportation of two sawhorses together. While using we noted that the plastic locks popped off once and was reattached, it does seem likely to break over time.

I really liked using this set, in fact, its still in my work van being used. I like its lighter weight, carrying handle and overall compact size for storage.

Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse is a testament to quality craftsmanship, proudly manufactured in Fulton, IL, just two hours west of Chicago along the banks of the Mississippi River. Crafted from robust 16-gauge steel, these American-made sawhorses are way  heavier than the competition, but their durability is unmatched, providing peace of mind for daily use.

Specifications

• Material:     USA Grade Galvanized Steel and welded tubing steel
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       39 lb.
• Capacity:     3,000 lbs.
• Cost:           $ 200 pair

Observations After Using

We were impressed with the galvanized construction, eliminating concerns about leaving them outdoors and exposed to the weather.  Lets face it many sawhorses spend their entire life outdoors. We only set these sawhorses up once and they sit stationary with a pile of material on them. I forgot to get a photo of them, these are stock photos from the company website.

PHOTO: Leg Hinge

The StableMate’s folding legs are solid and have a beautify designed hinge mechanism. The legs lock open and fold and lock closed for convenient and compact storage. The only negative I found with them was that you have to fold one side of the legs first or they won’t fold tightly.

The non-skid rubber feet are solidly made and secured in place. With heavy-duty construction at its core, the Fulton StableMate offers reliable heavy material support.

My impression of these sawhorses is that they are built to last 100 years. Their construction feels robust, almost like diesel-powered.

The fact that they are made in the US, which is a big plus for me. However, they’re also quite heavy, which isn’t what I’m looking for in my daily tool setup. That being said, I’ve found the perfect application for them: they now serve as my material delivery sawhorses, since they can easily hold a pallet of plywood on them.

Bottom line – I was impressed with the build quality, durably, and 3,000 lb. weight capacity. Kudos to you Fulton!

KREG Track Horse

This sawhorse was a crew favorite.  Crafted from steel, aluminum, and plastic polymer, it offers durability and stability for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       24 lb.
• Capacity:     2,200 lbs. (997 kg) per pair; 1,100 lbs. (498 kg) individually
• Cost:           $ 360 pair

Observations After Using

The Kreg Track Horse is feature-rich and can be used as a work table and clamping system, not just a saw horse. The Track Horse boasts an impressive weight capacity of 2,200 lbs. per pair ensuring reliable support for heavy materials if needed.

One of its standout features is the dual-mode clamping system, which enables secure holding of work pieces using either the long track on top, or keyhole brackets on the ends, for vise-style clamping. Each Track horse comes with one Kreg Bench Clamp.

One feature I wasn’t particularly enamored with is the side support bracket clips designed to hold 2x4s. While I’m a fan of the 2×4 support, Kreg designed these clips to easily remove to allow access on the side for the Bench clamp. My issue is that there is no good place to store these clips, and I absolutely see them getting lost. I would prefer to have some sort of onboard storage option for them.

The Kregs top track design accommodates sacrificial surfaces, allowing for cutting without damage. Its adjustable legs offer six working heights, ranging from ground-level use with folded legs, to various elevated positions. A large lever unlocks the legs to unfold, or fold for easy storage and transport.

Because these sawhorses are robustly made, they’re large. They also do not latch together or have a carry handle.

Overall, we really like the Kreg Track Horse. It combines versatility, durability, and innovative features to provide a superior work support solution for professionals. However, its higher price point of $179.00 may be considered a drawback for some.

Stanley Folding Work Bench Sawhorse

The Stanley Folding Sawhorses and many other similar, folding sawhorses I have used are the OGs on the job site. They all boast a polypropylene construction and I have always been amazed that they have a capacity of 2,700 pounds as a pair.

Their design includes a V-grooves for secure material placement and clamping, along with top rubber pads to prevent slippage. I’ve been using  sawhorses like these for years because they are so light and easy to transport. I also like that they fold and store easily – but they don’t hold up to the rigors of the job site.

Specifications

• Material:     Polypropylene
• Height:        32.09
• Length:       27.28
• Depth:         4.13
• Weight:       12.6 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 44.00 pair

Folding sawhorses like these come equipped with a tool tray for storing power and hand tools, as well as a side cord hanger feature. We constantly see this tool trays break.  In fact they break too easily, which then causes the sawhorses to collapse under heavier weight. Additionally, the plastic material becomes brittle in cold weather, making it susceptible to damage if dropped.

Best Overall: BORA Workhorse XT

The BORA Workhorse XT stands out as the best overall sawhorse due to its robust construction, adjustable height, and impressive weight capacity of 1350 lbs. per sawhorse, totaling 2700 lbs. per pair.

Engineered with pre-drilled end brackets and a top beam, it offers exceptional versatility for creating a sturdy workstation. Additionally, its intuitive slide and lock technology allow for easy height adjustment from 30 to 34 inches in 1-inch increments, catering to user needs. We felt the BORA Workhorse XT delivered professional-grade expectations for performance and durability, making it the best overall sawhorse for Pros.

Best Bang for the Buck: Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses offer excellent value for money with their sturdy steel construction, 2000 lb. weight capacity, and affordable price of $40.00 for a 2-pack. While assembly may be cumbersome, their folding design and MDF tops make them practical for various workshop tasks. Despite their lightweight design of 16.4 lbs. each, they provide reliable support and stability, making them a cost-effective choice for those on a DIY budget.

As a Pro user the best bang for the buck would be the BORA Work Horse.

Best Light-Duty: Dewalt Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse excels as the best light-duty option, featuring a durable metal structure with a capacity load of 2,000 lbs. Designed for versatility, it includes a 2×4-inch recess and V-grooves for handling various materials. Its compact folding capability and lightweight design of 11.8 lbs. make it portable and easy to store. Despite potential issues with the plastic locks over time, its affordability at $79.94 and functionality make it ideal for light-duty PRO tasks.

Best Heavy-Duty: Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse takes the top spot as the best heavy-duty sawhorse, boasting a weight capacity of 3000 lbs. Crafted from robust USA Grade Galvanized Steel, it offers unmatched durability and stability for demanding job site conditions. While heavier at 39 lbs., its reliability, non-skid rubber feet, and built-in leg locks ensure safe and secure operation, making it the preferred choice for heavy-duty tasks.

Both the BORA Work Horse and the DEWALT Work Stand are sturdy and support a lot of weight as well. The Fulton holds the most weight of the pack!

Best Workstation: Kreg Track Horse

The Kreg Track Horse was a team favorite and stood out as the best workstation, providing a versatile and sturdy work support system for various applications. With a weight capacity of 2,200 lbs. per pair or 1,100 lbs. individually, the Kreg Track Horse offers users plenty of support and stability. Its dual-mode clamping system, sacrificial surface compatibility, and adjustable legs cater to diverse project needs. Although priced at $179.00 each, its innovative features and durability make it an excellent investment for professionals requiring a reliable sawhorse, or workstation.

Most Portable: DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse earns the title of the most portable sawhorse, combining durability and versatility in a lightweight design. Weighing 14.17 lbs. and featuring adjustable legs for uneven surfaces, it offers ease of transport and setup. Despite potential issues with the top brackets, its back-saving adjustable height legs and compact folding design make it suitable for on-the-go professionals and DIY enthusiasts seeking portability without sacrificing performance.

Which One Did I Pick?

This evaluation has provided me with valuable insights into the variety of options available for sawhorses. Previously, I had been accustomed to purchasing cheap plastic Stanley sawhorses due to their lightweight and portability. However, I now understand that this initial cost-saving approach led to frequent replacements, costing me approximately $140 annually. Recognizing the value of investing in a better-built sawhorse upfront, I anticipate fewer replacements and less frustration in the long run.

In the end, I opted for the DEWALT metal folding sawhorse and my Lead carpenter opted for the Kreg Track Horse but later reverted to the DEWALT Adjustable Leg folding sawhorse because it stored better in his van, It’s important to note that these are our everyday grab-and-go units for our vans. We both agreed that the Fulton StableMate and DEWALT Work Stand will be our long term material platform. We also agreed that if we were setting up a long term clamping station, router table or assembly table we’d reach for the Kreg workhorse and use them.

Conclusion

When selecting a sawhorse, it’s essential to consider factors such as portability and storage convenience. For those requiring mobility and versatility, sawhorses with folding legs are ideal.

Moreover, the material of the sawhorse significantly impacts its weight and thus its portability. While ABS or plastic sawhorses offer lightweight options, steel folding sawhorses are sturdier but heavier. Heavy-duty models with high-capacity clamps may be more cumbersome to move, so it’s essential to balance weight with durability based on individual needs.

Additionally, considering additional features can enhance functionality and efficiency. Sawhorses with built-in shelves, cord hooks, or clamps provide added convenience for various projects, offering a versatile tailored worktable.

In essence, the decision to invest in a quality sawhorse should be guided by considerations of mobility, durability, and additional features, ensuring optimal performance and longevity for whatever you put it through.

Sawhorse Head-2-Head comparison

Best Sawhorse Head-To-Head is a post from Tool Box Buzz

Best New Products from World of Concrete 2024

Every year the World of Concrete show produces some awesome tool releases. Big companies have the opportunity to showcase what’s new in the coming months of 2024! Now that the dust has settled and the crew has collected our thoughts, we have put together what we feel were some of the best newly released tools shown at World of Concrete.

Of course, there were hundreds of new and innovative tools that we checked out, but these are the ones we think make a huge impact on the industry. We are going to try and get our hands on these and many more for independent reviews or in our Head-To-Head Testing.

Bosch 12v Inspection Camera

Bosch has upped their game with the release of the new 12V Max Connected 5 Ft. Handheld Inspection Camera (GIC4-23C). The GIC4-23C Inspection Camera has a high-resolution, easy-to-see 4 in. LCD that takes color images and can store up to 30 videos and photos. The buttons and menu are simple, properly marked, and user-friendly.

The inspection camera has a rubber housing combined with an IP67 (camera cable) and IP54 (tool) rating, offering the user enhanced protection on the job site. Pictured here is TBB crew Rob using the inspection scope inside a makeshift wall a the Bosch booth. The LED screen is 1280×720 pixels.

This inspection scope is one of two that Bosch will sell in a kit. Bosch will also offer an 11′ camera cord option. This will be model GIC5-27C. Both kits include a camera, batteries, charger, and a Bosch L Box with molded insert.

Diablo Amped Rebar Demon Masonry Drill Bit

A few years ago, Diablo introduced the Rebar Demon masonry drill bit solution for SDS Plus and SDS Max with a full carbide cutting head. The Rebar Demon combined Diablo’s great concrete drilling solution with the ability to cut through rebar. While those bits were definitely a game changer, they didn’t address the need for a better dust control solution. Dust control is an extremely important issue when it comes to worker health, jobsite cleanliness, and proper hole preparation for adhesive fasteners.

The Diablo Amped Rebar Demon addresses the dust control features that were missing in the original Rebar Demon. The Amped Rebar Demon has a new design that includes an exceptionally high-quality full carbide head and a stainless-steel sleeve for dust control. The innovative shaft design allows for the seamless suction of dust through a hose adaptor, resulting in a clean and efficient operation.

Diablo anticipates these Amped Rebar Demon bits to retail between $50 and $60 each and is set to be released mid to end of Quarter 2 2024.

Milwaukee Dual M18 Battery 9 Gallon Dust Extractor

The new M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor runs on two M18 battery packs and features twin automatic filter cleaning to maximize suction performance. The M18 FUEL Dual Battery 9 Gallon Dust Extractor combines cordless convenience with corded performance.

For more productivity on the job site, users can activate the M18 FUEL Dual Battery 9 Gallon Dust Extractor from a remote or tool thanks to VACLINK, an incorporated wireless dust control feature. In order to ensure optimal performance and maintenance of airflow levels, the M18 FUEL Dual Battery 9 Gallon Dust Extractor has an incorporated low-flow alarm that notifies the user when the airflow reaches a point where dust extraction is no longer effective.

The crew likes the PACKOUT compatibility on the top of the vacuum. This allows us to “stack and go” with the vacuum accessories or tools we need for that specific application.

The M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor is set to be available in quarter 3 of 2024.

DEWALT POWERSHIFT Battery Platform

DEWALT unveiled their new POWERSHIFT Battery Platform and associated power tools that use the new batteries. Here is a brief breakdown of the DEWALT POWERSHIFT batteries and power tool options coming soon.

POWERSHIFT Battery & Charger

The new DEWALT POWERSHIFT offers a high-power battery with 554 WH of capacity. This battery has pouch cell technology which allows for a more compact, lightweight design, and weighs 11.5 lbs.  DEWALT’s POWERSHIFT standard high-rate chargers can charge these large batteries in less than one hour.

POWERSHIFT Plate Compactor

The new POWERSHIFT Plate Compactor offers 3,370 ft-lbs. of force. The compactor has a large, 15.7″ plate. The controls are mounted on an ergonomically designed folding handle for increased user control and comfort. The compactor comes with a wheel kit for ease of maneuverability. It also features a water tank which will assist in keeping the dust levels lowered.

POWERSHIFT Rammer

The new POWERSHIFT rammer weighs in at 132lbs. It features 2,660 ft. lbs. of impact force with anti-vibration technology. The rammer has a patent soft start and has mounted controls on the two-position handle for ease of use operation. The Rammer and the Plate Compactor have the same control panel buttons for operator familiarity.

POWERSHIFT Backpack Vibrator

DEWALT’s POWERSHIFT Backpack Vibrator is lightweight, weighing  25 lbs with the DEWALT POWERSHIFT battery installed. This backpack vibrator provides 60 minutes of continuous run-time. The pack itself has a durable roll cage with a fully adjustable high visibility harness for safety.

Vibrating head size options for both the backpack and the power pack are as follows:

• 2-3/8″ vibrating head
• 2″  vibrating head
• 1-3/4″ vibrating head
• 1-1/2″ vibrating head

POWERSHIFT Powerpack Vibrator

The POWERSHIFT Powerpack Vibrator has a manual switch but also can be activated remotely through DEWALT Wireless Tool Control.  The pack is carried with an over-body harness with the same high visibility material as the backpack vibrator. The pack has the same style of roll cage as well for protection.

Shaft length options for both the backpack and the power pack are as follows:

• 7′ shaft
• 10′ shaft
• 16′ shaft
• 21′ shaft

POWERSHIFT Power Screed

DEWALT’s POWERSHIFT Power Screed features fully adjustable handles for customizable height and width for user comfort. In addition, ambidextrous controls can be mounted on either handle for user preference. This power screed will run up to 90 minutes on continuous full throttle on a single battery. The screed has the power to pull a 16′ bar.

POWERSHIFT Core Drill and Stand

DEWALT’s POWERSHIFT core drill can be removed from the stand and used with a 60v FLEXVOLT battery independently. The core drill can wireless connect to the water tank with a water flow dial on the handle of the core drill so the user does not have to take their hand off the handle, allowing for a safer operation. The core drill has anti-rotational technology to prevent over-rotation in bind-up situations.

The DEWALT Core Drill will be available in September 2024. DEWALT’s new line of core drill bits will launch sometime between February and March. Additionally, the connectable water tank will reach stores this March.

POWERSHIFT Adapter

DEWALT continues to focus on backward tool battery compatibility. The DEWALT POWERSHIFT adapter allows for a FLEXVOLT battery to be inserted for additional run-time on all POWERSHIFT equipment. All DEWALT FLEXVOLT batteries will work in the adapter. DEWALT recommends larger packs such as 15Ah or 9Ah for longer additional run time.

Milwaukee MX FUEL ROCKET Dual Power Compact Tower Light

Milwaukee’s latest offering in equipment lights is the new MX FUEL ROCKET Dual Power Compact Tower Light. This light provides faster set-up and maximum portability. This compact tower light is PACKOUT compatible. According to Milwaukee, this light tower gives off  five times more usable light than the Milwaukee 2131-20 M18 Rocket Dual Power Tower Light.

Features

• 15,000 Lumens
• 49.5 lbs with battery
• 2,300 SQ FT Coverage

MX Rocket Dual Power Tower Light Run-time

The MX Rocket Dual Power Compact Tower light has an AC power option if power is available on-site for unlimited run-time. Here are the projected run-times according to Milwaukee on an XC406 (XC6.0), FORGE XC8.0, and FORGE HD12.0

Setting Lumens

With the kitted XC406 (XC6.0) battery here are the lumens per setting.

• Low – 5,000 lumens
• Medium – 8,500 lumens
• High – 15,000 lumens

The tower light is IP56-rated for water and dust. The light also features Milwaukee’s One Key technology for tool crib management, lockout, or theft. The MX FUEL ROCKET Dual Power Compact Tower Light is set to be available in quarter 3 of 2024.

Availability

The majority of these tools will be available over at ACME TOOLS in the coming months! Check them out here: Acme Tools

Best New Products from World of Concrete 2024 is a post from Tool Box Buzz

7-1/4 Inch Framing Saw Blade Testing | 2022

Saw blades come in a variety of designs, primarily revolving around the number of teeth. Blades with more teeth yield a smoother cut, and blades with fewer teeth remove material faster. Standard 7 and one-quarter framing blades have 24 teeth and are effective for cutting jobs such as rough carpentry, where speed is prioritized over an ultra-smooth cut.

Saw Blade Test Specifications

We wanted to test a 10-dollar framing blade commonly used to cut pressure-treated wood, 2x lumber, plywood, hardwoods, and softwoods, and see how they held up under extreme cutting conditions. The decision was easy for us since we had just finished our Best 7-1/4” Circular saw Head-to-Head test and still had our saw testing rig set up.

Saw Blades Tested

We chose to test 7 common 24-tooth framing blades in the range of 10 to 12 dollars. The blades were:

Crescent Nail Slicer 24-tooth 7-1/4” Framing blade 

• Cost $10.00
• Carbide Teeth
• Protective Blade Coating
• Anti-Nail Kickback Tooth Design
• Active Shield Protective Blade Coating
• Laser Cut Vibration Slots
• Laser Cut Expansion Slots
• Available at Lowe’s

Dewalt Framing 24-tooth 7-1/4” Framing blade

• Cost $10.00
• Body Slots reduce vibration
• thin kerf design
• High-Density Tungsten Carbide teeth
• ToughCoat anti-stick coating
• Patented body slots reduce vibration
• High-density tungsten carbide
• Reinforced shoulder for impact resistance in nail-embedded wood

Diablo 24-tooth 7-1/4” Framing blade

• Cost $10.00
• Carbide tipped
• Point tooth design
• Anti-vibration design.
• TiCo high-density carbide
• Perma-shield non-stick coating
• Framing blade

Makita Ultra-Thin Kerf 24-tooth 7-1/4” Framing blade

• Cost $11.00
• Tungsten Carbide-Tipped
• ATAFR (Alternate Top Alternate Face with Raker)
• Ultra-Thin 0.057 in. kerf
• Top bevel angle designed with a sharp 23 tip
• Reduced swing width allow for smoother material removal with less cutting resistance
• Slimmer tip bottoms provide lower cutting resistance
• Blade coating provides reduced pitch build-up
• Framing blade

Milwaukee 24-tooth 7-1/4” Framing blade

• Cost $12.00
• Tungsten carbide teeth
• Precision ground teeth
• Expansion slots
• Cooling vents
• Anti-kickback shoulder
• Thin kerf design

Spyder Tarantula 24-tooth 7-1/4” Framing blade

• Cost $10.00
• Ultra tough NiCo (nickel cobalt) cutting teeth make the cleanest cuts
• Anti-friction coating and stabilization vents
• Nickel cobalt (NiCo) teeth
• Alternating tooth bevel (ATB)
• Anti-friction coating
• Polymer filled stabilization vents reduce noise and vibrations

Blade Performance Testing

The speed at which a circular saw can cut through a particular material is a factor of the blade shape (width, diameter, tooth count, and tooth shape), blade rotational speed, and horizontal force applied.

We wanted to accelerate the wear and tear stress on these blades so we designed a brutal 8-foot nail-embedded wood rip-cut.

For cutting material, we used an 8-foot long 2×10 KD with 16 penny nails embedded every 1 inch. The material was marked every inch, into the side of the board, pre-drilled along the center axis to reduce splitting. We then drive 3-1/2 inch, 16D nails in with a hammer resulting in a total of 94 nails.

Circular Saw Variables

For our test saw, we chose to use the winner of our Head-to-Head test, the Dewalt FlexVolt model # DCS5781 circular saw. 

We made 3 cuts for an average time. Cycling through 3 new 6Ah Flexvolt batteries and using 3 new saw blades. For every test, we used a fully charged, ambient temperature battery in the Dewalt saw. After each test, the saw was allowed to rest for 5 minutes and also cooled with compressed air through the vent slots. We did not experience any electronic or battery overload issues during this testing.

Controlling Cutting Variables

To test the longevity and cutting power of these saw blades the TBB crew needed to control cutting variables. We achieved this by using the same circular saw and same board and nails for each cut. A drop-weight pulley system and low friction saw sled rig was used to achieve a repeatable constant force cut.

For our cutting sled, we used a Kreg Accu-cut track system, secured to our testing rig, and an 8-foot section of 2×10 KD lumber was indexed underneath. The Accu-cut sled was pulled by a line, and a series of low friction pullies and attached to an 11 lb. weight which provided a consistent 11lb horizontal force to pull the saw through the cut.

After each cut, the sled and track were cleaned of all sawdust and debris. Before the first run of each saw the sled was lubricated with silicone spray and inspected to ensure a smooth low friction cut.

Controlling Timing Variables

Electro-mechanical micro-switches were secured to the start and stop sections of the cutting rig. The time automatically started as the saw began its cut and again automatically stopped as the sled reached the far end, and the cut was finished.

If a blade was unable to complete the full cut before the blade deteriorated to a point where smoking or safety became a concern the timer was manually stopped, and the length of cut was noted.

Nails Cut Results – Winner Diablo

We used “nails cut” vs. “time cut” as a scoring variable. As a remodeling contractor, I’d much rather have a blade last longer than cut faster and wear out sooner.

The winner of the test was the Diablo Framing blade which cut 94 nails in 34-seconds. It was also the only saw to complete the full rip cut and clearly had more life in the blade to cut additional material.

Second place went to the Crescent Nail Slicer cutting a total of 91 nails in 54 seconds before the blade was unable to continue cutting.

Third place was a tie between the Dewalt [87 nails in 67 seconds] and Milwaukee framing blades [87 nails in 80 seconds] The Spyder Tarantula blade came one nail short at 86 nails in 32 seconds. It cut almost as fast as the Diablo blade but the cutting capacity diminished and the saw stopped cutting.

Note – Many of these saw blades stopped on the track but could be manually pushed thru additional nails [with more pushing force] but we did not record that.

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Conclusion

This test had some impressive results and proved to us that a 10-12 dollar blade can be successful and productive in a framing and remodeling environment when cutting nail-embedded wood.

24 Tooth Framing Blade Test | Video Review

24 Tooth Framing Blade Test is a post from Tool Box Buzz

LENOX Contractor’s BIG DADDY Speed Slot Hole Saw Kit

LENOX Contractor's Big Daddy Hole Saw Kit

4.5/5

Manufacturer: LENOX
Model number: 308042000G
Price: $299.99
Weight: 11.59lbs

Tool Box Buzz has had a long relationship with LENOX Tools. They have sponsored some of our cutting needs during our head to heads. One of the big ones was the Jig Saw Head To Head.

LENOX Big Daddy’s Hole Saw Kit Components

The LENOX Big Daddy Hole Saw kit comes with the following

• ¾”, 7/8″, 1″, 1-1/8″
• 1-3/8″, 1-1/2″, 1-3/4″, 2″
• 2-1/8″, 2-1/4″, 2-1/2″, 2-11/16″
• 3″, 3-1/4″, 3-3/8″, 3-5/8″
• 3-3/4″, 4-1/8″, 4-1/2″, 4-3/4″
• Standard Arbors: 1L, 2L, 5L (1/2″ Shank)
• Three pilot drill bits
• Blow Molded case with metal clips

 Blow Molded Case

The LENOX hole saw kit comes in a tough blow-molded box that keeps everything secured in place. The hole saws are protected in the roughest of work settings by the strong construction case, which prevents damage from drops. Metal latches and metal pin hinges secure the base, which will not break or rip. There’s even a spot to affix a padlock to keep it from being stolen.

On the Job

During a recent basement renovation, we were installing new door slabs to spruce up the look. These door slabs needed new handles installed. Our door lock installation kit comes with cheap / no-named hole saws. We replaced them with the LENOX 1″ and the 2-1/8″ hole saws.

We found that the LENOX bimetal blades cut through the doors like a hot knife through butter! These hole saws have larger sharper teeth, therefore removing more wood for faster cuts. 

The mandrils are very easy to use as pins slide in the holes cut into the bottom of the hole saw and then a nut tightens up to the base keeping them secure with no slipping.  They do not screw into the hole saw directly which makes material removal super easy. The Speed Slot designed like a staircase makes for easy plug ejection. Below is a comparison of the LENOX mandril vs a self screwing mandril.

Overall Impressions

Is there anything more frustrating than hunting for something that you know you have but can’t find? If you’re not cautious, hole saws can potentially be misplaced. This problem is solved using the LENOX Contractor’s Big Daddy Hole Saw Kit. You may spend more time cutting and less time looking if you keep all of your hole saws in one safe and secure case. LENOX’s 26-piece kit will set you back just under $300.00, but having all of the hole saws you’ll need is well worth it in our opinion.

LENOX Contractor’s Big Daddy 26PC Hole Saw Kit is a post from Tool Box Buzz

Spyder 14-Piece Hole Saw Bit Set Review

Spyder TCT 14-piece hole saw kit

4.5/5

Manufacturer: Spyder
Model number: 600880
Price: $99.00

Spyder TCT Hole Saw Bit Features

• Cuts wood, concrete block, brick, cement fiberboard, ceramic wall tile, PVC, and more, (with a Mohs hardness of less than 6)
• Up to 10x more cuts than Bi-metal hole saw bits
• Up to 5x faster than a standard hole saw bits
• Tungsten Carbide Tips = longer life + cleaner cuts
• Intended for Clean/Nail-Free Materials
• Rapid Core Eject (RCE) Arbor System enables quick core clearing, rapid swap out of bits, and enlargement of existing holes

Now I have used my share of hole saws in the past, most often to cut copes out of Schedule 40 steel pipe when fabricating handrails.  So I am familiar with mounting the arbor bit and screwing and unscrewing the bits on and off.  Not a big deal.  But I didn’t realize how much time or hassle I would save by using a quick-release mounting system like Spyder designed into this beautiful Hole Saw set-up.

Spyder Quick Release Arbor System Design

First, you secure the center screw bit into the drill chuck.  Then you hold back the collar while you screw the arbor adapter into whichever bit you plan to use.  Lastly, just depress the locking button and slide the hole saw bit and arbor adapter onto the center bit until it locks onto the engraved set indent.  That’s it! In the photo below I’ve got the mounting collar pulled back to allow for easy threading of a new hole saw bit mid-project.  Spyder thought through every detail when they designed a fully tool-free hole saw set.  There are 2 recessed pins attached to the sliding collar.  The pins lock into the hole saw bit itself to prevent any possibility of bit rotation once mounted.

Spyder Rapid Core Eject (RCE) Feature

What makes this set, even more, user-friendly is the quick material eject design.  After cutting through the material, you depress the Spyder button (also used for mounting on the centering bit) and slide the hole saw bit towards the drill.  The whole process easily takes less than 10 seconds.  Once you pull the material off the centering bit you depress the Sypder button again and slide the bit back into place on the centering bit.  Then you’re ready to go again!  I was impressed, to say the least.  Again, this is a no-tool-required operation with smooth sliding and locking action throughout.

Bit Range of Sizes and Material Limits

The 14 Piece Spyder TCT hole saw bit set comes with a great range of bit diameters without the need to purchase additional sizes.  It goes from 1 1/4″ up to 4 1/2″ sized bits.  This is a great range of options for many common construction tasks like vent installation or adding various piping.  It also includes both Tungsten Carbide and High-Speed Steel (HSS) centering bit options.  This makes it easy to match the centering bit to the material about to be drilled.  For clean 3/4″ thick pine, I used the HSS in my center punch with ease.  For tougher materials like brick or concrete, the Tungsten center bit would be ideal.  I didn’t test that out on this project though.

Keep in mind that Spyder designed this set to be limited to a Mohs hardness rating of 6 or less.  Mohs hardness is a rough measure of the resistance of a smooth surface to scratching.  It is expressed in terms of a scale devised (1812) by the German mineralogist Friedrich Mohs.  For example, unglazed porcelain has a Mohs rating of approx. 7 so these bits wouldn’t hold up with repeated use.  But they would work great on other common construction materials like brick, concrete, gypsum board or wood.

Overall Impressions of the Spyder TCT Hole Saw Bits

I was extremely impressed by the quality, functionality, and overall attention to detail in the design of these bits.  I especially appreciated the quick loading and eject feature.  The TCT tips cut great, even on an angle.  The diameter range of the included bits was more than adequate for the variety of jobs I would out these to the test on.  While not a tool accessory I may use every day, I appreciate knowing that when the job calls for it, I’ve got a hole saw set that up to most any task.

Spyder Hole Saws is a post from Tool Box Buzz

DEWALT Jobsite Speaker Review

DEWALT Bluetooth Jobsite Speaker DCR010

4/5

Manufacturer: DEWALT
Model number: DCR010
Price: $99
Power source: Cordless or 110V corded
Motor size: 12V/20V
Weight: 3.97 Lbs

DEWALT Jobsite Bluetooth Speaker DCR010 Features

• Speakers and Bass reflex port combine for rich sounds
• Dual power options with 120V AC plug-in or 12/20V DEWALT MAX or FLEXVOLT batteries
• Connectivity to Bluetooth up to 100ft
• 3.5mm Aux. Input
• Integrated Phone stand
• 5V/1A USB charger
• Weight 3.97 LBS
• Dimensions 4.06 x 8.56 x 5.81 inches

DEWALT Speaker and Charger Design

The DEWALT Jobsite Bluetooth Speaker DCR010 measures 4.06 x 8.56 x 5.81 inches and weighs a mere 3.97 pounds. It’s designed to be ultra-portable and dual purposed to charge a USB device while delivering great sound to make the workday that much better.  It delivered quite well on those promises.

The buttons are front, top-mounted and rubberized to give dust and water resistance for increased job site functionality.  DEWALT designed them slightly larger than average which worked great when I wanted to adjust volume while wearing work gloves.

The next design feature I appreciated was the integrated phone holder on the handle.  This was convenient for a couple of reasons.  First, it got my hone off the work surface where it is much more susceptible to damage from spills or scratching.  It also made it easier to see from across the shop.  Lastly, it makes for easy access to the USB charger.

As mentioned above, the DEWALT Jobsite speaker DCR010 has a built-in 5V USB charging port.  It also has a 3.5mm audio-in jack so you can connect a non-Bluetooth enabled device if desired.  Both of these ports are covered by a protective rubber dust cover.  The dust cover fits into the recessed mold and held securely in place even while packing up and moving the speaker.

DEWALT Speaker Sound Quality

The sound quality of this radio is great.  The music was crisp, clear, and surprisingly loud! It has a crisp, clear sound both through the radio or through Bluetooth.  DEWALT achieved this amazing sound quality by using dual full-range 76mm drivers with active sound amplification via the integrated amplifier.  I didn’t need to raise the volume over 75% but with louder tools going the extra volume would definitely come in handy.

Power Options and Performance

One of my favorite features about the DEWALT DCR010 Jobsite Speaker is the dual power options.  First, you can run the speaker off of a 12V or 20V MAX or FLEXVOLT battery pack.  If you decide to dedicate all your batteries to necessary tools and have a power option at the job site/in the shop, then you can plug the DEWALT DCR010 directly into a standard 110V outlet. When using a 20-volt MAX, 2 Ah battery you can run this tool, cordless, all day. I got approximately 9 hrs 15 mins of playback time on my 2Ah battery with the volume at approximately 60%.

DEWALT DCR010 Bluetooth Connectivity

The Bluetooth pairing on DEWALT’s DCR010 speaker is extremely simple.  First, turn on the speaker’s power and then press and hold the Bluetooth button.  Once the blue light starts blinking you can search for the DCR010 on your phone and choose the pair option.  After that, just turn on the speaker with your phone’s Bluetooth enabled and it will auto-pair.  I had zero Bluetooth connectivity issues when using the DCR010 speaker.  But my favorite part?

The 100ft Bluetooth range actually ended up being close to 110ft when I measured it out!  But that was without obstruction in the line of sight.  With basic light interior walls, the max range was closer to 80-85 ft.  Not that I needed that much range when in my workshop, but on an open job site, this range may come in a bit handier.

DEWALT DCR010 Jobsite Speaker Final Thoughts

The DEWALT Bluetooth Jobsite Speaker DCR010 is a great Bluetooth speaker with easy pairing, great, loud sound, and efficient battery usage.  It is lightweight and rugged at the same time.  For a low price of $99 at Lowe’s, it is a good value.  But there were a few recommendations that could take it from very good to excellent.

The first thing I noticed was the mounting holes were awkwardly placed on the bottom of the speaker.  If the mounting holes were used with the speaker facing up then the buttons would still be visible due to the angle they are mounted on.  I understand why DEWALT did this; so you can mount the DCR010 speaker and still have access to the battery/power face. But it feels like an afterthought for a speaker that I would not see a reason to mount.

I also would have liked DEWALT to make the DCR010 Jobsite Speaker double as a battery charger when using the 110V power option.  This would have further expanded the utility of the speaker on the job site.  Instead the 110V power cable mounts in the middle of the battery mounting terminal.

The last thing DEWALT could have added to this speaker would have been an integrated FM radio.  With inputs options of Bluetooth or 3.5mm jack, there are still a plethora of options, but if your input device breaks then you are out of luck.  An FM radio could have given you one more input option, but that was clearly a conscious design choice by DEWALT.  It is an excellent speaker, just not a radio.  And that was fine by me!

DEWALT Jobsite Bluetooth Speaker DCR010 is a post from Tool Box Buzz

Spyder STINGER Power Bits Review

Spyder STINGER Power Bits

4.5/5

Manufacturer: Spyder
Model number: 15001
Price: $14.98

STINGER Power Bit Features

• Non-Clogging Automatic Feeding Tip
• Designed for Drilling Soft and Hardwoods as Well as Laminated Materials and Particleboard
• Impact-rated with 1/4″ shafts
• Intended for Clean/Nail-Free Materials
• Leaves very Clean Entry and Exit Holes

Standout Features of the Spyder STINGER Bits

Automatic Feeding Tip

Unlike a treaded tip auger bit, the STINGER Power bits feature an automatic feeding tip that is extremely controllable and precise. The Power bits don’t walk on materials and are easy to control. The cutter head also requires minimal pressure from the user and significantly less torque. Using these bits in either high or low mode, depending on the material, they powered through with minimal force on my part. The auto-feed tip with chip cutter feels similar to a Forstner bit with 6″ drilling capability.

Less Torque and Longer Life

Overall the STINGER bits surprised me at how fast they could blow through wood materials. The cutter design is refined for woodworking or finish projects, but the speed and longevity of the bits make them a great option for rough work as well. Because the bits are so efficient, they experience less wear over a shorter period of time. This results in users getting extended service life from the bits. Spyder’s design also allows tools to be used in slower settings with less torque. This means an increase in productivity and less downtime and fatigue for users.

The bits are impact rated and can be then be used with an impact driver. But personally, I don’t care to use that configuration. The STINGER bits felt at home in a traditional drill/driver to me.

Price and Availability

Spyder STINGER Power Bit Vs. Bosch Spade Bit. 1″ holes drilled through a piece of Southern Yellow Pine in the highest speed settings on 1/2″ drill. Spyder smoked the spade bit.

Spyder first announced the STINGER Power Bits in November of this year. Currently, they are available at Lowe’s and Menard’s stores in a four-pack. The kit includes 1/2″, 5/8″, 3/4″, and 1″ bits. As of today, that kit is available at Lowe’s for $14.88. For me, that is a tremendous value, factoring in the power, speed, and clean cutting capabilities of the STINGER bits vs. traditional spade bits.

Spyder plans to offer individual bits, longer lengths, and a variety of sizes soon. Follow the Buy It Now link below to purchase the 4 pack of bits from Lowe’s.

Overall Impressions of the Spyder STINGER Power Bits

The Spyder STINGER POwer Bits are right at home in one of my Milwaukee PACKOUT boxes. They fit perfectly in the longer internal box.

Spyder claims that the STINGER series is capable of a service life 10x that of a traditional spade bit as well as speeds up to 20x faster. Well, I have zero way of actually quantifying that. But what I do know is that I will likely not buy a spade bit again for a while. The STINGER Power Bits have impressed me with their ease of use and speed of drilling. In clean/nail-free wood, I think that they are an excellent option in a variety of applications. My only complaint would be the baby blue coating on the bits, The coating flaked off immediately upon opening. Not a huge concern, but one worth mentioning. Once Spyder is able to expand the line fully, I see this being a go-to option for woodworkers and the tradespersons alike.

Spyder STINGER Power Bits Review is a post from Tool Box Buzz

Bad Ass Click-to-Lock Lighted Extension Cord

Be honest how many of us learned to tie a knot in an extension cord to keep it from unplugging or to lower a tool off staging? I recently reviewed a bunch of extension cords from Bad Ass Extension Cords – yup that’s their name. I love it!

Bad Ass Extension Cords Click -to-Lock Connection

What caught my attention was their “Click-to-Lock lighted cords. When you insert a standard u-ground straight plug into a Bad Ass locking connector the two will not separate until you release the automatic lock.

I like how all you have to do is push the cord in and it clicks shut and locks in. No more accidental disconnects or wasted time plugging your tools back in.

To show you what I mean I hung 44 pounds on this cord [22 lbs on the plug] – it’s been here 24 hours. It hasn’t un-clipped or shows any signs of wear and tear.

The molded on connectors will not separate from the cord and provide water resistance and the lighted ends tell you when power is flowing through the cord. The cord is Water resistant, fire retardant, and maintains the flexibility to -40°F. Safety-certified by Underwriters’ Laboratories (UL).

Bad Ass Extension Cords can come in uncommon colors so it’s more difficult to confuse them with other cords. The cord you see here is a 12 gauge / 50 footer.  It costs $80.00

Overall Final Thoughts on the Bad Ass Extension Cords

The Bad Ass Cords give you the security of twist locks with the convenience of straight blades.I’d have to say that’s pretty Bad Ass!

BadAss Extension Cord – Video Review

Bad Ass Extension Cords is a post from Tool Box Buzz

PacTool Snapper Shear Pro Fiber Cement Board Cutting Shear SS724 Review

PacTool SS724 Snapper Shear Pro Fiber Cement Cutting Shear  

Manufacturer: General Tools
Model number: S724
Price: 89.00
Power source: Chuck into drill
Motor size: none
Weight: 2.65 lbs

While cement backer board excels in performance it’s difficult to score and cut and creates airborne silica dust when cutting with power tools.

We recently started using the PacTool Snapper Shear Pro to cut our backer board.

The PacTool’s head can rotate 360 degrees and easily makes straight right-angle and curve cuts. It will cut circles in the backer board as small as 3-inch diameter holes for toilet flanges, and can also make 90° corner cuts in situations like HVAC vent cut-outs.

The PacTool Snapper Shear Pro is an accessory and will chuck into any drill.

Features

• Cut ¼”- ½” HardieBacker® fiber-cement backer board indoors with less mess
• Cut straight, curved, circle and 90° corner cuts, as small as a 3” diameter
• Chucks into a drill
• Replaceable steel blades
• Adjustable left or right handle

Using The PacTool Shear

The PacTool Shear Pro cuts the fiber cement board with a shearing action that does not produce airborne dust. This allows us to cut and install in place, versus going outside to make cuts, saving time on the installation. It also reduces the possibility of us damaging the wall or trim as we carry backer board in and out of the house to cut it.

When cutting holes, you first have to cut a pilot hole, to do this we used a 1″ bit and then used the shear head for the circle cut.  The spade bit is the only part of the process that produces dust.

The PacTool’s handle can be installed and positioned for left or right-handed users. The shear blades are also replaceable.

Price

The ability to make dustless cuts is awesome, it well worth the small price of this tool. The PacTool Snapper Shear Pro is available now on amazon.com for approximately $89.00

Overall Impression

We were impressed with the PacTool Cordless Snapper Shear Pro. It’s faster cutting and easier to use than the other, older cement board cutting methods we’ve used. Time is money – and this tool saves time! It’s definitely found a home in our tool trailer.

PacTool Snapper Shear Pro Video Review

PacTool Snapper Shear Pro is a post from Tool Box Buzz

Milwaukee Nitrus vs Diablo Amped

Reciprocating Blade Head-To-Head Test

As a remodeling contractor I can tell you my life would be miserable without my reciprocating saw. Reciprocating saws are used at all levels of construction, they are probably seen the most in the remodeling and demolition stages of a project. While the reciprocating saw is just the “vehicle” to the demo, the secret sauce lies in the cutting blade, it’s geometry, tooth design, metallurgy and tooth count.

Milwaukee Torch With Nitrus Carbide For Cast Iron

If you remember back in 2016 Milwaukee started producing the Ax reciprocating blade with Carbide Teeth. This blade proved itself as a beast when tackling nail-embedded wood. In 2018 they came out with a metal cutting blade called The Torch with Carbide Teeth. The Torch reciprocating blades featured an aggressive 7 tpi design with an optimized carbide formula to tackle the toughest metal-cutting applications.

Well now they have a brand NEW Torch blade called the The Torch with Nitrus Carbide for Cast Iron. It’s engineered to cut up to 3x longer than existing standard carbide teeth reciprocating saw blades. The new blades are designed to tackle even the toughest applications on the job like cast iron pipe removal.

Linear Edge Field Testing

Recently , Milwaukee sent us a few early release 9-inch Torch with Nitrus Carbide for Cast Iron blades to try out.  We wanted to test them against a worthy competitor, so we asked Diablo for some blades.  Diablo is at the top of the linear cutting edge food chain. After all, they’re in the blade business, that’s ALL they do!

Like Milwaukee, Diablo’s linear cutting blades are specifically designed for the contractor and remodeler and provide high-quality results every time. We asked Diablo to send their BEST thick metal blade which I had previously used at their 2019 media event. This blade is called The Steel Demon Amped Carbide with Black Ice coating. These blades will be available later this year.

So you’re getting an inside look at two very NEW blades in a Head-to-Head test. No one else, except Tool Box Buzz, has both of these blades.

Where Are These Blades Made?

The Torch Nitrus with carbide teeth saw blade is made in Milwaukee’s Greenwood, Mississippi saw blade plant, and the Steel Demon Amped Carbide saw blade is made in Switzerland.

Milwaukee Torch Nitrus and Diablo Steel Demon – Teeth Per Inch

The number of teeth per inch (TPI), along with gullet size, width and depth of the space between the teeth determines the material the blade can cut. The Nitrus blades have a 7 TPI straight-tooth set design which allows for larger gullets between the teeth. In comparison, the Diablo Steel Demon uses an 8 TPI design.

The larger gullet space on both these blades allow for faster chip removal. Traditional aggressive metal cutting applications, like stainless steel, result in chips tending to gum up the saw blade gullets. In that scenario it is often where we see saw blade teeth tearing off the blades cutting edge. Saw blades with larger gullets like these blades are designed to reduce the tendency to clog or gum up.

Larger blades with a low TPI also deliver faster cuts, the higher the TPI the smother and finer the cut finish will be.

We wanted to be able to show the long-lasting, fast cutting capabilities of this blade. At the same time, we wanted to create a test that would really challenge the blades. On remodeling and demolition projects we often find ourselves cutting all types of metal from pipes, to masonry lintels, threaded rod, EMT, cast-iron water and sewer lines and of course rebar.

Milwaukee Nitrus and Diablo Amped – Cutting Procedure

We set up a corded reciprocating saw with 16.5 pounds of downward weight and timed the cuts. We allowed rocking in the cutting motion, as this is a real life cutting motion. Each cut station used a new Milwaukee Torch Nitrus and Diablo Steel Demon Amped reciprocating blade.

To evaluate for cutting speed and blade life, we chose two very aggressive materials to cut with.

• 4-inch cast iron steel pipe
• 2-inch cast iron rod

4” Cast Iron Pipe Cut Test – Winner Milwaukee

It’s important to note that this is not a durability test, more of a speed test. We decided to stop the cutting at 2 passes due the increased amount of time to make the cut. We want to point out that realistically most contractors would not tolerate a cut longer than 3-4 minutes in a cast pipe. They would change out the blade or look for a different solution.

Milwaukee beat the Diablo blade cutting the 4-inch cast pipe 38-seconds faster averaging 2:31 minutes [2 cuts] with Diablo averaging 3:09 minutes for the two cuts. The photo below shows the two blades after cutting the 4-inch cast pipe.

2” Solid Cast Pipe Cut Test – Winner Diablo

Diablo beat the Milwaukee blade cutting the 2-inch solid cast pipe faster averaging 1:51 minutes [3 cuts] with Milwaukee averaging 1:79 minutes for two cuts.

The important thing to note with the Diablo blade is that it lost very little time between subsequent cuts. [Approximately 3 seconds]

The Milwaukee blade was super fast on the first cut, but lost 30-seconds on its second cut. We called off the test on the third cut, due to the blade not advancing due to some broken carbide teeth.

The photo below shows the two blades after cutting the 4-inch solid cast pipe.

Where Do These Blade Fit In The Construction World?

These reciprocating blades were designed to cut metal faster than regular bi-metal blades in thick metal and cast iron. Designed to cut metal FAST, this blade is not a replacement for a band saw but an additional tool in your arsenal of job site cutting solutions. We look at it as a saw blade for pure demo and tight access cuts. Let’s face it, in remodeling and demolition the pipes are NOT always easily accessed for cutting. It’s in these situations that a reciprocating blade can better access an area better than a band saw or snap cutter.

Milwaukee Nitrus and Diablo Amped – Cost

These blades are pricey but worth it. For seriously difficult cuts both blades will give you a few cuts before becoming laboriously long cutting applications. For smaller less demanding cuts, I’m sure these blades will dominate the job-site!  They can and will solve problems for us on the jobsite.

Milwaukee Torch with Nitrus Carbide Blades

6” 7 TPI The TORCH with Nitrus Carbide for Cast Iron

• $16.97
•  Available March 2020
• 1PKs, 3PKs, 5PKs

9” 7 TPI The TORCH with Nitrus Carbide for Cast Iron

• $21.97
• Available March 2020
• 1PKs, 3PKs, 5PKs

Diablo Steel Demon Amped Blades

6” 8 TPI Diablo Steel Demon Amped Blades for Cast Iron

• $14.97
• Available March 2020
• 1PKs, 3PKs, 5PKs

9” 8 TPI Diablo Steel Demon Amped Blades for Cast Iron

• $ 19.97
  Available March 2020
  1PKs, 3PKs, 5PKs

Are These Blades Worth it?

Yup! I was impressed by the toughness and speed of these two blades. For several years Diablo has stood ahead of the pack with their linear edge technology, and now Milwaukee has joined the party.

If you’re in the trades, I see both of these blades as an additional option to older metal cutting methods. They offer another possible cutting solution for difficult metals, and it will certainly improve your demolition efficiency. You need a few of these blades in your reciprocating saw box.

Milwaukee Nitrus vs Diablo Amped Reciprocating Blades is a post from Tool Box Buzz