Best Battery-Powered Top Handle Chainsaw Testing

This Head-2-Head will take a look at the best battery top-handle chainsaw for 2023.  Battery technology has evolved to become arguably the king of outdoor power equipment. But does it measure up to what dedicated Pros need? In 2020 the ToolBoxBuzz crew hosted our first Best Cordless Chainsaw Head-2-Head where we evaluated twelve traditional rear handle saws. During that testing it was clear that a battery saw was an excellent option for a homeowner or DIYer, but not for full-time use in the forestry and tree care industry.

Fast forward to 2023 and the battery tool industry has continued to evolve. Additionally, the pro arborist and landscaping trades have seen an increased demand for pro-grade battery offerings. Many communities and even some states, like California, are moving to ban gas-powered OPE altogether. Bearing all this in mind, the TBB Crew set out to find out who makes the best battery top-handle chainsaw.

Top-handle chainsaws are often commonly referred to as climbing saws or bucket saws. They are designed for in-tree use by trained climbers or when working from a bucket truck in the air. These environments require the user to make cuts at adverse angles or from overhead or unsupported positions. They are often hung from the belt harnesses worn by arborists when climbing trees for takedown work. These unique demands require a saw to be compact and robust and move the handle location to the top of the saw to scale down the overall length.

Pro User Feedback

Scott Angelovic of Angelovic Tree Service, LLC.

Pro-user feedback is something we pride ourselves on at ToolBoxBuzz. In order to ensure that our testing protocols catered to tree care pros, we enlisted some local help. Our tests were conducted in Oxford, Connecticut by crew member Wes Bartosik. Additionally, Wes reached out to his friend Scott Angelovic of Angelovic Tree Sevice LLC. Scott is a long-time friend of Wes and a local business owner. Scott provided invaluable feedback on how each of our saws stacked up for pro use.

Jake Pollak better known as @DudeRanchDIY

ToolBoxBuzz was also fortunate enough to work with Jake Pollak of @DudeRanchDIY  for the first time on this project. Jake is an arborist by trade but also sells firewood and operates his own Youtube channel showcasing his firewood operation and equipment as well as arborist and chainsaw-related content. Jake is another Connecticut native and was able to provide us with some excellent feedback on the saws. Check out Jake’s YouTube, Facebook, and Instagram accounts where he cross-posted a lot of the content we worked on together.

Testing Criteria

In order to keep the sample pool as consistent as possible, we developed a set of selection criteria. First and foremost, the saw must be a purpose-built arborist saw designed for professional tree work. There are several saws on the market that happen to have a handle on top but are not tailored to professionals in any other way. Next, we limited the bar length to between 12″and 14″. Some models that were sent by manufacturers had their OEM bars swapped out to the proper length for testing. While we could not narrow down the pitch or gauge any further amongst samples, the bar lengths were kept consistent. Finally, we limited the battery pack Ah size to the kitted offerings from each manufacturer. Some of our manufacturers offer their saws as an a la carte system with multiple chargers and battery offerings (such as Husqvarna and Stihl). For these manufacturers, we selected the recommended battery offering for the tool.

The above-mentioned criteria provided us with a sample size of eight saws from six manufacturers. Makita and Stihl both had two models included in the testing. Makita with their legacy 36V 18V LXT X2 saw as well as the new 40V Max XGT and Stihl with their legacy pruning saw as well as their newest offering.

Saw Lineup

Echo

• Model: DCS-2500T
• Bare Tool Weight: 3.84 Lbs.
• Battery Platform: 56V eFORCE
• Battery Tested: 2.5 Ah
• Manual Adjustable Oiler
• Bar Length: 12″
• Chain Pitch: 3/8″ Low Profile
• Chain Gauge:  0.050″
• Tool Warranty: 5 Year Consumer / 2 Year Commercial
• Battery Warranty: 2 Year Consumer / 2 Year Commercial

Greenworks Commercial

• Model: 48TH12
• Bare Tool Weight: 6.10 Lbs.
• Battery Platform: 48V DualVolt
• Battery Tested: 4.0 Ah
• Automatic Oiler
• Bar Length: 12″
• Chain Pitch: 3/8″
• Chain Gauge: 0.050″
• Tool Warranty: 2 Year Limited
• Battery Warranty: 2 Year Limited

Husqvarna

• Model: T540i XP
• Bare Tool Weight: 5.66 Lbs.
• Battery Platform: 40V
• Battery Tested: Bi200X 5.2 Ah
• Manual Adjustable Oiler
• Bar Length: 12″, 14″,16″
• Chain Pitch: 0.325″ Mini
• Chain Gauge: 0.043″
• Tool Warranty: 3 Year Consumer / 2 Year Commercial
• Battery Warranty: 3 Year Consumer / 2 Year Commercial

Makita 36V LXT

• Model: XCU08
• Bare Tool Weight: 6.28 Lbs.
• Battery Platform: (2x) 18V LXT
• Battery Tested: (2X) 5.0 Ah
• Manual Adjustable Oiler
• Bar Length: 14″, 16″
• Chain Pitch: 3/8″ Low Profile
• Chain Gauge: 0.043″
• Tool Warranty: 3 Year Limited
• Battery Warranty: 3 Year Limited

Makita 40V XGT

• Model: GCU03Z
• Bare Tool Weight: 5.74 Lbs.
• Battery Platform: 40V Max XGT
• Battery Tested: 4.0 Ah
• Manual Adjustable Oiler
• Bar Length: 12″, 14″, 16″
• Chain Pitch: 3/8″ Low Profile
• Chain Gauge: 0.043″
• Tool Warranty: 3 Year Limited
• Battery Warranty: 3 Year Limited

Milwaukee M18 FUEL

• Model: 2826-22T
• Bare Tool Weight: 7.30 Lbs.
• Battery Platform: M18 FUEL
• Battery Tested: 8.0 Ah
• Manual Adjustable Oiler
• Bar Length: 12″, 14″
• Chain Pitch: 3/8″ Low Profile
• Chain Gauge: 0.043″
• Tool Warranty: 5 Year Limited
• Battery Warranty: 3 Year Limited

Stihl MSA 161T

• Model: MSA 161T
• Bare Tool Weight: 4.86 Lbs.
• Battery Platform: 36V AP Series
• Battery Tested: AP 300S 7.2 Ah
• Manual Adjustable Oiler
• Bar Length: 12″
• Chain Pitch: 1/4″ PICCO Micro 3
• Chain Gauge: 0.043″
• Tool Warranty: 3 Year Consumer / 2 Year Commercial
• Battery Warranty: 3 Year Consumer / 2 Year Commercial

Stihl MSA 220TC-O

• Model: MSA 220TC-O
• Bare Tool Weight: 6.10 Lbs.
• Battery Platform: 36V AP Series
• Battery Tested: AP 500S 9.4 Ah
• Manual Adjustable Oiler
• Bar Length: 14″
• Chain Pitch: 3/8″ PICCO
• Chain Gauge: 0.050″
• Tool Warranty: 2 Year Commercial Only
• Battery Warranty: 3 Year Consumer / 2 Year Commercial

Testing Criteria

Our saws were evaluated and ranked based on the following categories;

• Ability to Stall Out
• Small Diameter Speed Cut Testing
• Large Diameter Speed Cut Testing
• Weight
• Decibel Output
• Price
• Features
• Ergonomics

Based upon this information we named a best overall winner as well as a best value winner.

Safety Considerations

Chainsaws are an inherently dangerous tool by design. According to the US Consumer Product Safety Commission, there were 28,859 chainsaw-related accidents in 2020. The majority of those accidents (11,630) were to users’ legs. Bearing this in mind proper safety gear was mandatory for our testing crew. Each test cutter was required to wear safety toe boots, leg protection, as well as eye protection.

The ToolBoxBuzz crew strongly recommends any user interested in purchasing or working with a chainsaw invest in some quality protective gear. It is a simple initial investment that can save your life.

Ability to Stall Out

Before beginning our performance testing, we wanted to measure the ability of the user to stall out the saw during a cut. Traditionally a pro-grade gas saw can be “leaned into” when cutting to push through tough material, pinching forces of the wood,  or overcome a slightly dull chain. Battery-powered saws are far more temperamental and less forgiving of the user levering them during use. Many manufacturers include overload protections in their battery tools to shut the saw down if the motor or the battery is being overworked. While this is a great idea in theory to protect the tool, it can be problematic for pros in the field.

An arborist may be suspended in the air making an intricate hinge cut on a limb. At that moment, the user needs the saw to be able to power through and not bog down or stall out completely and need to be reset. Based upon this we set up a testing rig using a section of maple log. The test cutter was then instructed to make a crosscut while burying the saw to the nose and leaning into the cut. The test cutter was also instructed to apply the same amount of force each time in order to cause the saws to stall out.

The Two best performers in this test were the Milwaukee and the Stihl MSA220TC. Our test cutter described both as “Beastly” and was unable to stall them out in the test log. Both saws provided outstanding consistent power throughout the cut. In second place was the Greenworks saw, which slowed during the test but continued cutting while being pushed through the cut. All three of these saws demonstrated an excellent low-end torque band that is ideal for demanding cutting tasks.

The Husqvarna and smaller Stihl MSA161T were our next best performers, stalling out only once the bar was at a depth consistent with the full width of the bar. Both Makita saws stalled out once the saw bar reached approximately half the width of the bar into the cut. Once this occurred, both saws had to be lifted up and then re-engaged to begin cutting again. The Makita XGT then stalled a second time before completing the cut. It seemed to our test crew that the Makitas were stalling in order to preserve the electronics, but this additional stop/start represents wasted time and productivity for professional users.

The Echo struggled the most in this test. The saw stopped multiple times and struggled to perform when being leaned on by our cutter. The Echo is also the smallest saw we tested and appears to be ideally suited for cutting smaller-diameter limbs or pruning work. Our test crew all agreed that the saws with larger full-size chains were preferable for commercial work and that reset buttons belong in video games and not on chainsaws.

Speed Cut Testing

In order to determine our fastest cutter amongst the sample group, we designed two speed-cutting tests. The first was a smaller diameter cut to simulate a limbing or pruning job and the second was a larger diameter cut to simulate a full takedown job. For both tests, we used a green hardwood log from a tree species native to New England. We focused on green wood with this H2H in order to simulate the conditions that pros would encounter in the field. To keep it as green as possible, we dropped some trees on the day of testing!

Scott using a Stihl MS400 to drop our test log tree.

Both tests were performed on sugar maple logs. Maple was selected as a medium-grade hardwood to offer a compromise between some harder species like oak which is plentiful in the Northeast and some of the pine species that are common on the West Coast. The Janka scale, which is the industry standard for hardness, lists sugar maple at approximately 1,450 Lb./Ft. The smaller diameter piece had an average measured diameter of 4.87″ and the larger diameter piece averaged at 7.75″.

Moving our test log into position with a Vermeer mini-skid machine with a hydraulic grapple.

The test cut pieces were strapped securely to a log stand and the same test cutter performed the cuts with all eight saws. The instructions for the crew member were to guide the saw through the cut without leaning into it and allow gravity and the weight of the saw to do the work. For the smaller diameter test (T1), the cutter performed a down, up, and down cut to make a total of three cookies. The larger diameter test (T2) was limited to a down and up only in order to prevent stall out or thermal overload. This was the first test performed; all eight saws had fresh factory sharp chains.

Small Diameter Speed Cut T1

The winner of T1 was the Stihl MSA220 at 8.47 seconds, finishing almost three seconds faster than the runner-up. Milwaukee came in second at 11.10 seconds and Husqvarna in third at 11.56 seconds. The slowest cutter for T1 was the Echo at 23.35 seconds.

Larger Diameter Speed Cut T2

The Makita XGT saw powering through our larger diameter speed cut test.

The winner of T2 was the Stihl MSA 220 at 10.97 seconds. T2 showed the Makita XGT rising to second place at 11.59 seconds and Husqvarna beating out Milwaukee for the number three spot by 0.01 seconds. The slowest cutter for T2 was the Echo again at 39.29 seconds.

The Stihl was absolutely unstoppable. The saw’s heavier weight and powerful battery system allowed the saw to rip through both tests. This test also demonstrated the capabilities of the new Makita XGT platform compared to the legacy Makita 36V saw. The XGT platform provided constant speed and power throughout the trial.

The Echo was the smallest saw we tested and lagged behind in both tests by a substantial margin.

Weight

Weight is a huge factor to consider when selecting a top-handle saw. By design, these tools are meant to be used at adverse angles and uncomfortable positions. A tree care pro may use one of these saws at shoulder height or above for hours at a time. Therefore in order to paint the complete picture of what each of these saws weighs, we took two measurements.

The first was the bare power-head weight. We weighed each saw with an empty bar oil reservoir and removed the bar and battery. Then we attached the bar and chain, filled the oil reservoir, and inserted a battery. We ranked the tools based on the fully assembled weight but thought that the bare powerhead weight and subsequent increase in weight was a good data point to collect.

The lightest assembled saw was the Echo at 7.46 Lbs. Second place went to the Stihl MSA161T at 9.84 Lbs. and third place to Husqvarna at 10.16 Lbs. The heaviest assembled saw was the Stihl MSA220TC at 12.38 Lbs.

The Echo is an incredibly light saw in the hand at under four pounds as a powerhead. Even fully assembled the Echo is almost as light as the Milwaukee powerhead. On the opposite end of the spectrum, the Stihl MSA2210TC powerhead is about one pound heavier than its gas counterpart the MS201T.

Decibel Output

The level of received noise at the ear is a concern for the longevity of all professionals. According to OSHA standards, any exposure for eight hours of 85 decibels or higher requires hearing protection. In order to measure the noise output of each saw, we placed them on a jig with a decibel meter placed in a designated location to measure noise output. We then ran each saw for ten seconds at full speed, while not under load, and recorded the decibel range.

The quietest saw was the Stihl MSA161T at 80.8 decibels. This was the only saw that was under the 85-decibel threshold as well. Second place was Milwaukee at 91.3 decibels and third place went to Husqvarna at 92.4 decibels. The loudest saw tested was the Makita XGT at 100.9 decibels.

An interesting field note from our pro-user testers was that decibel ratings were really not a concern to them. They all wear helmets with built-in hearing protection and radio capabilities for communicating with their ground guys. However, the lower decibel output of all of our battery saws, compared to their gas counterparts, can be beneficial when working in areas with noise-based work hour restrictions, such as residential neighborhoods.

Price

For this H2H we chose to rank the tools based on a kit price. While carpenters, plumbers, and electricians, are likely loyal to a battery platform and heavily invested, the same cannot be said of most tree care pros. A tree care pro is likely buying a battery top handle saw for the first time and has no other tool that runs on that platform. Therefore we chose to select a kit option for the price ranking that includes the battery we used during testing.

The winner of the price rankings is a tie between Greenworks Commercial and Milwaukee. As of July of 2023, both companies are offering a kit with battery and charger for $499.99. In second place is Echo at $549.99 and third place is the Makita 36V at $579.00. Our most expensive saws are the Husqvarna at $1,049.00 and Stihl MSA220TC at $1,169.97 as kits.

While price is important to all users, we chose to not include it when determining our final rankings.

Features

Our entire saw lineup featured outstanding professional-grade features. For instance, all eight saws included manual chain tension adjustment systems. This traditional, tooled, style of adjustment is our preferred method due to its robustness. In order to determine which saw had the best set of features, we outlined nine total evaluation criteria. We then ranked each saw’s feature on a scale of one to three, with three being the best. The saw’s total overall score was used to determine rank. Our evaluation criteria are as follows;

1. Felling Spikes
2. Chain Brake Contour/Response
3. Lanyard Ring(s)
4. Electronic Chain Brake
5. Automatic Oiler
6. Manual Chain Tensioner
7. Additional Modes
8. Standout Features
9. Safety Auto Shut-Off

The saw with the best features is the Milwaukee. The M18 saw has outstanding aggressive felling spikes as well as a large manual chain brake lever that is responsive and has a very positive click action. The steel lanyard ring is in a great position and locks in the open position. It has a very responsive electric chain brake and the chain tensioner features an extra bar stud to lock the mechanism in securely. Our crew agreed that an automatic oiler system is their preferred option, but Milwaukee’s manual adjusting oiler performed well in the highest output setting. The Milwaukee is also the only saw with an onboard saw wrench or “scrench”. While not an absolutely mandatory feature, it is a nice bonus.

Second place went to the Stihl MSA22oTC-O, which has an outstanding billet of professional-grade features. In fact, the “O” designation in the Stihl’s name refers to their electronic bar oil monitoring system. The saw will monitor the flow of bar oil via an internal laser. The system also monitors for dirt and contaminants. When the oil is low or full of debris, a light will activate on the saw’s main control panel to alert the user. This feature was unlike anything our testing crew had seen before.

Where Milwaukee excelled over the Stihl to our crew was with the different safety auto shut-off systems. The Stihl has a push-button activation switch to turn the saw on and off. There is also a warning light to alert the user when the chain brake is turned off as well as a tang safety in the top of the grip that must be depressed. Once the user releases that tang safety, with the chain brake off, the saw shuts off in about five seconds. This was a real annoyance to our crew during testing and our pro users agreed that this was too fast. Conversely, the Milwaukee uses a spring-loaded tang safety in the grip with no additional on/off switches. It is intuitive to use and ruggedly simple. Our pro-user crew agreed that Milwaukee’s system would be more user-friendly and productive for them.

Third place resulted in a tie between the Echo and Husqvarna saws. The Echo is an extremely lean-built saw and doesn’t have many extra bells and whistles. It lost points due to the shorter felling spikes but has a simple and excellent push-button activation switch. The Husqvarna features an excellent digital battery display at the activation switch to show power consumption in real time as well as an Eco mode for battery conservation. However, the Husqvarna chain tensioning mechanism makes it difficult to get seated properly when removing the clutch cover and changing bars and chains. Twice the Husqvarna saw chain completely slacked out during our test cutting. We experienced the same issues in our 2020 Head-2-Head testing.

Rounding out the category, the Makita 36V saw has an impressive feature set, including a high-performance “Turbo” cutting mode. But the mode is difficult to switch back and forth from. The Makita XGT lacks some of the additional features of the legacy 36V saw, but both offerings have excellent felling spikes and chain brake designs. The Greenworks Commercial and Stihl MSA-161T had very basic features compared to the rest of the test sample. The Greenworks saw lost points due to having rounded felling spikes that did not grab into our cutting materials during testing as well as a confusing power activation button.

Ergonomics

Ergonomics is one of our most subjective categories, but is one of our favorite and most discussed evaluations. If a tool is not comfortable or works against the user in any way, it is almost worthless. Similar to our Features section, we chose a total of six evaluation criteria to rank our battery top-handle chainsaws. The ergonomics of a top-handle saw are critical to a pro user in the field when working in the air, wearing gloves, or working in inclement weather. That is why we selected the following categories for evaluation;

1. Grip Comfort
2. Grip Contour
3. Forward Handlebar Angle
4. Bar Oil Fillcaps
5. Weight and Balance
6. Ease of Battery Change

The winner of this section is a three-way tie between Echo, Makita XGT, and the Stihl MSA-220TC. All three saws featured well-contoured and comfortable grips. The texture on all of them is excellent and all of the controls are easy to reach with one hand. The forward handlebars are also out of the way but easy to reach with an off-hand. Weight and balance were interesting with these models because they represent the best of our small, medium, and large offerings. The Echo is lighter and more compact, but both the Makita XGT and Stihl are compact in their overall design with no wasted space.

Although all three saws received the same overall score, the Echo had the best and most comfortable grip of the three as well as the nicest bar oil reservoir caps. However, the Makita XGT and Stihl have superior battery-changing mechanisms. The Stihl is the easiest to change batteries thanks to the battery being spring-loaded and inserted from the top of the saw.

Husqvarna took second place in ergonomics for battery top-handle chainsaws with excellent weight and balance as well as very comfortable grip material and handlebar angles. The criticisms of the Husqvarna were that the chain brake lever is too close and can be cramped on the user’s hands. Additionally, the sliding tang safety on the top of the grip was awkward to all of our test cutters. The Milwaukee came in third place with excellent grip materials as well as the most room for your hands of all of the saws test. The Milwaukee is a very big saw though. It sacrificed compact size for more room and feels bulky compared to most of the other saws. The side handlebar of the Milwaukee also bows out further than any other saw and gives it a Beachcomber bicycle feel.

Finally the Makita 36V saw was bulky and more off-balance than its counterparts due to the two-battery system. While they are easy to change, managing two batteries was not something our test crew viewed as desirable. The triple manual grip safeties of the Stihl MSA-161T were our least favorite and seemed almost impossible to use, safely, for lefties. The Greenworks saw felt off-balance and the controls were cramped and on top of each other.

Best Value Battery Top-Handle Chainsaw

One of our favorite categories to name is the Best Value, especially when we are talking about a battery top-handle chainsaw. These are expensive tools and present pro-users with a large financial investment. So which saw gives the best performance while still remaining reasonably priced? It is hands down the Milwaukee M18 Fuel.

The Milwaukee battery top-handle chainsaw finished in the top three of every category except for weight. Additionally, it achieved a first-place finish in the features category while tying for first place in the Stall Out test. Furthermore, Milwaukee also tied the Greenworks saw as our most affordable saw tested.

Overall Best Battery Top-Handle Chainsaw

At the completion of our testing, all of the data we gathered on the saws was compiled. When then used this to create rank structures for every category and finally used those ranks to create an overall final rank structure. The saw with the lowest number of points in this final ranking structure was our overall winner.

With a final overall score of nineteen points, our best battery top-handle chainsaw is the Milwaukee M18 Fuel. The Milwaukee is ergonomic and powerful with well-thought-out features. The safety system on the M18 saw was also one of the most preferred designs by our test crew due to its simplicity and similarity to their traditional gas-powered saws. The Milwaukee is a large saw though and is heavy. Because of that, our pro users weren’t sure if it would be suitable for full-time climbing work. The fact that the Milwaukee battery platform is so widespread and commercially available is a nice bonus but was not a determining factor for our tree care pros.

Second place was a tie between the Stihl MSA-22TCO and the Husqvarna. The two biggest names in the chainsaw world and both companies make an incredible battery-powered top-handle chainsaw. The Husqvarna has been on the market for several years now and has remained mostly unchanged. After testing it we realized that this is because Husqvarna got it right with the first generation. It is a fast, light, powerful, and nimble saw. The Stihl is brand new to the market and focuses more on raw power. We described the saw as “Beastly” earlier and that really is the best word for it. The Stihl is hands-down our top choice for demanding take-down work. Our test crew all greed that the Husqvarna and Stihl would be their top choices as tree care professionals and likely the only choices that would earn a coveted spot in their tree trucks due to the commercial warranties, dealer support networks, and overall reputation of both brands in the industry.

Third place went to the Stihl MSA-161T which shares many of the same perks as its younger, but bigger, brother. However, the MSA-161T has a proprietary bar design and uncommon chain size that make it less desirable. Stihl also does not do online sales, even for parts, making it more difficult to source these bars and chains.

All smiles!

The Makita XGT took fourth place overall. Showing that it is a product-improved version of the legacy Makita 36V saw. The improved battery technology and electronics of the XGT platform make for a saw that is really enjoyable to cut with. The legacy Makita and Echo tied for fifth place. The Echo struggled in our performance cutting tests but was a crew favorite thanks to its lightweight, great ergonomics, and professional-grade features. For smaller-diameter cutting tasks, the Echo is definitely worth a look. The Greenworks Commercial came in sixth place overall. While powerful, our crew agreed that it lacked some of the features and ergonomics they want in a saw.

Final Thoughts

Overall our test crew was impressed by the evolution and capabilities of all of the battery top-handle chainsaws tested. The saws discussed above are true professional-grade tools and are capable of performing a variety of tasks common with the Arborist and tree care industries. We would strongly encourage any user out there considering a battery-powered option to give it a chance. The ease of battery-powered electric motors versus traditional gas-powered engines is well discussed and documented. They make for an exceptional user experience and will only get better with time.

If you are interested in purchasing any of the saws mentioned in this article, please check out our Buy Now links listed below. These links will bring you to some of our preferred industry partners such as ACME Tools. Additionally, you can find Echo, Husqvarna, and Stihl battery-powered OPE at your local outdoor power equipment dealerships.

Best Battery Top Handle Chainsaw Head-To-Head Video

Best Top Handle Chainsaw | Head-to-Head | 2023 is a post from Tool Box Buzz

DEWALT FLEXVOLT Cordless 20″ Chainsaw – Model DCCS677Z1

DEWALT FLEXVOLT 60V MAX 20" Chainsaw

5/5

Manufacturer: DEWALT
Model number: DCCS677Z1
Price: $549.00
Power source: 60v Battery
Weight: 30 Lbs

Chainsaws that run on batteries are adequate and an excellent option for cutting tasks. They have sufficient power to perform a variety of simple and even difficult tasks thanks to recent advancements in battery technology. Using a cordless chainsaw is frequently quicker than one with a gas engine. Let’s examine this monster saw, the DEWALT DCCS677Z1, in more detail.

First Impressions

When the DCS677Z1 arrived I was impressed with the blow-molded case it came in as well as the organization it provided. There are molded spots for the battery and charger that prevent them from sliding around.

Due to the nature of their design, battery-powered saws are frequently heavier than their gas-powered equivalents. The ease of changing batteries comes with the additional weight of the batteries themselves and additional devices. The DEWALT FLEXVOLT saw is comparable to a 50CC gas saw power head in terms of size and weight. The FLEXVOLT, however, balances superbly and feels wonderful in the hand.

DCS677Z1 | Features & Specifications

• Quick chain adjustment with an onboard wrench
• Kickback protection with a chain brake
• Continuous lubrication with an auto-oiling feature
• 20 in. chainsaw

DCS677Z1 | Kit Components

The DEWALT DCS677Z1 comes sold as a bare tool or in a kit package. Here are the DCS677Z1 kit components.

• (1) DCCS677 Chainsaw
• (1) DCB615 DEWALT® FLEXVOLT® Battery
• (1) DCB115 Charger
• (1) Bar Sheath
• (1) Rugged Carrying Case
• (1) Sharpening File
• (1) Tensioning Tool

Power & Performance

Power and convenience are superbly balanced in the DEWALT FLEXVOLT. With just the flick of a switch and no pulling on a starter chord, a ton of power is available. Part-time users also benefit greatly from not having to worry about carburetor maintenance, gasoline leaks, or fuel that has gone bad.

For me, it’s a tremendous benefit to be able to use a tool like the DCS677Z1 without being concerned about engine fumes because it allows me to utilize it for a much wider range of activities such as tree cutting or deck demolition.

With the DEWALT, cutting performance is excellent right out of the box. The provided chain is 68 links, 3/8″ pitch and .050 gauge (model DWO1DT620) and is really sharp.  While most battery chainsaws have bars that are between 16″ and 18″, the DCS677Z1 is built with a full 20″ bar. The saw offers a much higher cutting capacity compared to smaller cordless saws on the market.

The saw has exceptional cutting power. According to DEWALT’s advertising, the FLEXVOLT saw has 2.3 times greater torque and a 20% higher peak power than a 50.2CC gas saw. This is made possible by the most powerful FLEXVOLT motor DEWALT has yet created. Electric saws outperform their gas counterparts thanks to their instantaneous ramp-up to full power and relentless torque band. In my test cutting, the DEWALT lived up to it’s lineage. Even though I was primarily cutting storm-related blow-downs and fallen dead trees, the FLEXVOLT would be excellent when cutting live green timber. In fact, according to DEWALT’s specifications, the saw can cut a white oak log with a 17″ diameter in as little as 15 seconds.

Safety & Ergonomics

The saw comes with a thumb safety that needs to be engaged to press the trigger. The saw comes with an electric mechanical chain brake. In an emergency just slap the mechanical guard forward to immediately stop the chainsaw. To reset the safety guard must be firmly pulled towards the back of the saw. The brake lever had an excellent contour to it with very short travel to engage and disengage. Again, this is a standard safety feature on all chainsaws but it’s important to note it worked very well when we tested it

On-Board Wrench Storage

The wrench for the bar nuts is located at the rear of the saw at the bottom of the handle. It sits firmly inside, but for accountability purposes, we keep it stored in the blow-molded case. There is nothing worse than realizing it’s missing when you need it. This way it’s always known to be the case.

Aggressive Bumper Spikes

The metal bumper spikes on the DEWALT DCCS677Z1 are extremely aggressive. A group of pointed spikes that protrude from the saw towards the base of the bar is known as bumper spikes, also called felling dogs, and they offer leverage for easier, more accurate sawing. To get the chain to pass through the cut, drive the spikes into the log and then swivel the bar downward. These spikes can easily grasp dirty or thick bark. These are a significant upgrade over the earlier FLEXVOLT model’s plastic felling dogs.

Automatic Oiling Feature

This chainsaw is equipped with an auto-oiling system that keeps the saw chain and guide bar constantly lubricated and as a result, provides longer-lasting performance. The oil level indicator  shows the level of the oil in the reservoir. If the oil level is less than a quarter full, remove the battery from the chainsaw and refill it. Due to the auto-oiling system, the oil life expectancy is roughly 2 battery charging cycles. Depending upon the size and species of wood you are cutting, I would recommend periodically checking the oil reservoir for your first few charges to gauge how often you will need to refill.

There is a screw style knob on the oil cap for ease of use, even with a gloved hand. 

Benefits of Cordless Chainsaws

The advantages of cordless OPE are widely recognized. Simple long-term storage, less noise, no more exhaust fumes, and no more fuel mixing are just a few of the benefits. Professionals generally dislike having to maintain gas-powered saws as well. What sort of performance, though, can you actually anticipate from a battery-operated chainsaw? You can anticipate professional-grade performance in a cordless chainsaw and the total elimination of those little engine troubles with the DEWALT DCCS677Z1.

Check out our Cordless Chain Saw Head-To-Head for much more in-depth information on cordless chainsaws! During that test, the original DEWALT FLEXVOLT saw shined as one of our top performers. The new DEWALT DCS677Z1 takes the FLEXVOLT line to a new level.

DEWALT FLEXVOLT 60V MAX 20″ Brushless Cordless Chainsaw Review is a post from Tool Box Buzz

WORX NITRO 40V 16″ Chainsaw (Model WG385)

WORX NITRO 40V 16" Chainsaw (WG385)

3/5

Manufacturer: WORX
Model number: WG385
Power source: Cordless
Motor size: 40V
Weight: 12.4 lbs (bare tool)

Specifications & Features | WORX NITRO 40V 16″ Chainsaw

Specifications:

• Voltage: 40V Li-Ion
• Bar Length: 16″
• Bucking Spikes: Plastic
• Motor: Brushless
• Bar Oil Reservoir: 4.5 Oz.
• Cute Rate: 59 ft/sec.
• Weight: 12.4 lbs (bare tool)

Features:

• Integrated Battery Status Indicator Light
• Quick-stop Chain Brake
• Automatic Oiler
• Tool-Free Chain Tensioning

Key Design Features

The ease of use with the controls of the saw was top notch. There is no additional on/off switch or mode selector. Simply insert a battery, pull the chain brake towards the rear of the saw, press the safety thumb button, then pull the trigger and start cutting. It is a very intuitive process much easier than using a traditional gas powered saw which required adjusting the choke and pull starting the motor.

The WG385 features a “Tool-free” and folding plastic adjustment knob to set proper chain tension. This was one of the features that I disliked the most. It did not feel very sturdy. Plus I had to loosen and immediately readjust the tension multiple times throughout the day to get the blade to actually tighten. I wish WORX had chosen to use a traditional side-mounted chain tension adjuster on the WG385 chainsaw.  While it’s nice to have tool-free operations in the woods, other competitor cordless chainsaws have easily integrated the required side tension tools into the saw design with little to no issue.

Power & Performance

Cutting with the NITRO 40V saw was on par with other battery-powered chainsaws I’ve previously used. I performed test cuts on 6″ – 14″ diameter hard and softwood logs. We also did a couple plunge cuts with the saw inserted up to the bucking spikes. Even in hardwoods, the WORX saw performed smoothly and efficiently as long as I didn’t try to force the blade too quickly. When I did, the saw quickly cut out and I had to back it out of the cut and restart the motor.

The vibration was low in WORX NITRO 40V 16″ Chainsaw which resulted in less operator fatigue. I also noticed that the weight was very well balanced. This made standard and top-side cuts equally comfortable even at a variety of angles.

The overall battery life with the included 2x 4 Ah batteries was good not great. We were able to cut up about 2.5 average sized trees until we had to recharge both 20V batteries. In total we cut for about 45 minutes which was again good not great overall performance. We also loved the battery status indicator light seamlessly integrated into the handle. We never had to guess how much juice was left since it was clearly visible when cutting. Kudos to WORX!

We also had minor issues with chip clogging during normal operations. WORX should look at the design of the chip blowout chute to see if it can be widened at all. This as especially prevalent in softwood with a higher (and stickier) sap consistency. It was very easy to clear the jammed chips but was an added step we had to do a couple times throughout the day.

Safety & Ergonomics

Benefits of Cordless Chainsaws

As we painstakingly outlined in our previous Tool Box Buzz Chainsaw Head-to-Head article, there are definite advantages to cordless chainsaws. Most homeowners neglect proper maintenance of small gas engines ultimately leading to difficulty starting the motor and costly repairs. Battery-powered cordless chainsaws eliminate those hassles completely. Additionally, cordless chainsaws are extremely quiet allowing you to work without hearing protection and reducing noise for neighbors. And Cordless chainsaws also produce no noxious fumes that often result in operator discomfort. The messiest task was filling up the 4.5 Oz bar chain oil reservoir which was no big deal.

The WG385 has the essential safety feature of a quick kill safety guard. In an emergency just slap the guard forward to immediately stop the chainsaw. To reset the safety guard must be firmly pulled towards the back of the saw. Again, this is a standard safety feature on all chainsaws but it’s important to note it worked very well when tested.

The WG385’s inertia-activated chain brake is an outstanding safety feature. The brake system is ergonomic and contours around the hand while cutting, but does not interfere. Once engaged it stops the chain immediately. It works automatically whenever power is stopped from arriving at the motor or the machine senses a blade jam.

Bucking Spikes are another great tried and true feature for chainsaws. They are used to help stabilize a chainsaw against a tree or branch. They also help alleviate any fatigue from too much motion and allow the user to use leverage vs muscle power to apply blade pressure to the log. Unfortunately, the WG385 doesn’t have bucking spikes. Instead it features plastic bracing ripples which offer VERY limited stability and no significant safety or anti-fatigue benefits.

Overall Impression | WORX NITRO 40V 16″ Chainsaw (Model WG385)

The WORX NITRO 40V 16″ Chainsaw is a great option for homeowners looking for a saw to clean up yard brush, downed trees, and light to medium-duty yard work. While a cordless saw might not be a great option for cutting large quantities of firewood, they are an excellent choice for occasional use. This chainsaw performed well on both soft and hardwoods and offered good (not great battery life). If you need a saw optimized for personal use around your yard then the NITRO 40V 16″ from WORX is a solid choice.

WORX 40V 16″ Chainsaw Review is a post from Tool Box Buzz

Milwaukee M12 FUEL HATCHET 2527-21

Milwaukee M12 FUEL HATCHET Pruning Saw

4/5

Manufacturer: Milwaukee
Model number: 2527-21
Price: 179.00
Power source: M12 Cordless
Motor size: Brushless
Weight: 4.85 lbs

The Milwaukee M12 FUEL HATCHET Pruning Saw was recently released as a super portable, maneuverable, and compact mini chainsaw. Dubbed “The Hatchet,” this saw can cut 3” hardwoods, and delivers up to 120 cuts per 4.0 ah battery charge. It’s a welcome and certainly interesting addition to the outdoor power equipment [OPE] tool market.

Weighing less than 5 lbs the M12 FUEL HATCHET features a 6-inch Oregon bar & chain. The chain leverages a full-house design with a cutter on every drive link as opposed to every other drive link on a standard saw chain. This full-house design delivers cleaner cuts and less vibration. The tool also features an automatic oiler, easy access chain tensioner, metal bucking spikes, and on-board wrench storage.

Milwaukee M12 FUEL HATCHET Pruning Saw Specifications

M12 FUEL HATCHET 6” Pruning Saw Kit (2527-21)

• 6” Oregon® Bar & Chain
• Full House Chain
• Speed: 5 m/s
• Chain Gauge: .043”
• Chain Pitch: 3/8” Low Profile
• Oiler: Automatic
• Easy Access Chain Tensioner
• Metal Bucking Spikes
• Variable Speed Trigger
• Onboard Wrench Storage
• Length: 18.49”
• Height: 9.12”
• Width: 3.76”
• Weight: 4.85 lbs w/battery
• 3-year warranty
• CHAIN 49-16-2733

 

Impression After Using The M12 HATCHET

Three words come to mind, compact, portable, and powerful. The M12 Hatchet is about the strangest and coolest chainsaw I’ve used yet. First off it’s incredibly comfortable to use and feels like an extension of your hand. Hackzall users will understand this right away when they pick it up. It just feels “right” in your hand.

The HATCHET is incredibly comfortable to use and that’s mostly because we’ve been a Hackzall for 5 years or so. It follows the same form factor, except that it has a bar and chain where a reciprocating blade usually resides. The other difference is the top handle guard. Placing your hand here isn’t necessary but ensures that you can’t slip into the chain thanks to its wrap-around design.

Most of the time we found ourselves operating the saw one-handed (like a Hackzall) and my other hand is stabilizing the tree/branch getting cut. This saw is optimized to cut wood 3″ or smaller in diameter so it’s easy to hold the branch with your support hand while cutting.

Killer Application

If you’re reading this and struggling to see how you might use this beauty of a saw let me present you with some scenarios that I think are the killer applications of this tool.

1.) Camping/trails 

This thing is small, light, portable, and capable. Perfect for taking camping to help gather small bits of firewood or clear trails. Clearing/maintaining trails is what we used this saw for mostly. It easily straps to the front fender of a dirt bike so that it’s accessible to maintain/clean up trails while out on a ride.

Milwaukee M12 FUEL HATCHET Video Review

#HomeDepotPartner and #THDProSpective

Milwaukee M12 FUEL HATCHET Pruning Saw Review is a post from Tool Box Buzz

Best Cordless Chainsaw Comparison Test – 2020

There is nothing cooler than a chainsaw. They are aggressive tools that make processing heavy timber materials effortless and enjoyable. But are cordless battery-powered chainsaws ready for the spotlight? A chainsaw requires a high output of power in order to cut efficiently, without stalling or bogging down. With the advancements in battery and electronics technology over the last few years, we were anxious to see how the cordless tool world applies that technology to chainsaws.

The benefits of cordless OPE are well known. Ease of maintenance, effortless long term storage, reduced noise, no more exhaust fumes, no more mixing fuel, just to name a few. Many pros are tired of dealing with the maintenance of gas-powered saws as well. But what kind of performance can you realistically expect from a battery-powered chainsaw? That’s what we set out to find with this latest Head-2-Head.

Cordless Chainsaw Head-2-Head Selection Criteria

Currently, there are dozens of different models of cordless chainsaws in a variety of different voltages and bar lengths. In order to limit our sample size, we determined what size saw would be most practical across a wide range of applications. We identified three main categories of users that could benefit the most from a cordless chainsaw.

The first is arborist’s or tree care professionals looking for a smaller, maneuverable saw, requiring less maintenance for limbing work or cleaning up brush piles to be chipped. The second is contractors or construction professionals who are already invested in a battery platform and looking for a saw for occasional use or home use. And finally, homeowners or landowners looking for a tool for occasional use or storm cleanup.

Based upon this, we chose to test saws with a bar and chain between 14″-16″ long. A saw of this size would be practical in the hands of most users for a variety of tasks. Likely in place of a gas-powered chainsaw in the 30-45 cc range. We also limited the voltage from 18V-62V. This gave us a sample size of twelve saws from all of the major brands and manufacturers.

Cordless Chainsaw Lineup

DEWALT Flexvolt MAX 60V

• Model: DCCS670X1
• Bar Length: 16″
• Chain Manufacturer: OEM
• Weight: 12.2 Lbs
• Battery Size: 3.0 Ah
• Tool-Free Chain Tensioner
• Automatic Oiler
• Flip Cap Oil Reservoir
• Warranty: 3 Year Limited /1 Year Free Service / 90 Day Money Back

DR Power PULSE 62V

• Model: 414170
• Bar Length: 16″
• Chain Manufacturer: Oregon
• Weight: 9.9 Lbs.
• Battery Size: 2.5 Ah
• Tool-Free Chain Tensioner
• Automatic Oiler
• Screw Cap Oil Reservoir W/ Replaceable filter
• Warranty: 2 Year Residential / 90 Day Commercial

Echo 58V

• Model: CCS-58V4AH
• Bar Length: 16″
• Chain Manufacturer: Oregon
• Weight: 13.7 Lbs.
• Battery Size: 4.0 Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Screw Cap Oil Reservoir
• Warranty: 5 Year Consumer / 2 Year Professional

Ego Power+ 56V

• Model: CS1604
• Bar Length: 16″
• Chain Manufacturer: OEM
• Weight: 8.69 Lbs.
• Battery Size: 5.0 Ah
• Tool Free Chain Tensioner
• Autimatic Oiler
• Screw Cap Oil Reservoir
• Warranty: 5 Year

Greenworks PRO 60V

• Model: 2014502
• Bar Length: 16″
• Chain Manufacturer: OEM
• Weight: 10.0 Lbs.
• Battery Size: 2.0Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Flip Cap Oil Reservoir
• Warranty: 4 Year Tool and Battery

Husqvarna 536li XP 36V

• Model: 536li XP
• Bar Length: 14″
• Chain Manufacturer: Husqvarna
• Weight: 5.29 Lbs.
• Battery Size: 9.4 Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Flip Cap Oil Reservoir
• Warranty: 3 Year Residential / 2 Year Commercial

Kobalt 40V

• Model: KCS 4040-06
• Bar Length: 14″
• Chain Manufacturer: OEM
• Weight: 10.9 Lbs.
• Battery Size: 4.0 Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Flip Cap Oil Reservoir
• Warranty: 5 Year Limited

Makita 18V X2 / 36V LXT

• Model: XCU04PT1
• Bar Length: 16″
• Chain Manufacturer: Oregon
• Weight: 8.3 Lbs.
• Battery Size: 5.0 Ah (X2)
• Tool-Free Chain Tensioner
• Adjustable Oiler
• Flip Cap Oil Reservoir
• Warranty: 3 Year Limited

Milwaukee M18 FUEL

• Model: 2727-21HD
• Bar Length: 16″
• Chain Manufacturer: Oregon
• Weight: 13.9 Lbs.
• Battery Size: 12.0 Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Screw Cap Oil Reservoir
• Warranty: 5 Year Limited

Oregon 40V

• Model: CS300
• Bar Length: 16″
• Chain Manufacturer: Oregon
• Weight: 10.2 Lbs.
• Battery Size: 6.0 Ah
• Tool-Free Chain Tensioner
• Automatic Oiler
• Screw Cap Oil Reservoir
• Warranty: 3 Years

Ryobi 40V

• Model: RY40550
• Bar Length: 16″
• Chain Manufacturer: OEM
• Weight: 12.4 Lbs.
• Battery Size: 4.0 Ah
• Manual/Tooled Chain Tensioner
• Automatic Oiler
• Screw Cap Oil Reservoir
• Warranty: 5 Year Limited

Stihl 36V

• Model: MSA 220C-B
• Bar Length: 16″
• Chain Manufacturer: Stihl
• Weight: 6.4 Lbs.
• Battery Size: 7.2 Ah
• Tool-Free Chain Tensioner
• Automatic Oiler
• Manual Chain Brake
• Flip Cap Oil Reservoir
• Warranty: 3 Year Residential / 2 Year Commercial

Cordless Chainsaw Evaluation Criteria

Up until recently, cordless chainsaws were honestly kind of a joke. But the cordless revolution and improvements in battery technology have now given manufacturers the foundation they need to build truly capable chainsaws. In order to thoroughly evaluate our sample body of tools, we conducted a series of demanding tests. Each saw was ranked based upon a total of nine evaluation categories.

When determining our evaluation criteria it was important to select tests that applied to a wide range of users. Our compiled data needed to be as relatable to tree care professionals as it is to contractors and home/landowners. Testing each saw to its limit was also critical in order to clearly establish the line that separates the capability of a cordless saw from a traditional gas-powered model. It is also worth mentioning that all of our tests were performed on hardwood trees as they are common and widely available throughout the Northeast.

Bearing all this in mind, we settled on the following categories:

• Run-Time Cutting
• Speed Cutting
• Torture/High Demand Cutting
• Tool Size and Balance
• Weight
• Features
• Ergonomics
• Decibel Output
• Price

In addition to these ranked categories, we wanted feedback from true professional users and reached out to a local tree company to be a part of the testing. They were on-site with us for the day of testing and brought their bucket truck. We put each saw in the hands of an experienced tree pro and put them to work limbing up a standing dead ash tree. This is a real-world application that has always been done with a gas-powered saw. Performing this task gave us valuable feedback in determining if any of the battery-powered tools were ready for demanding professional service.

Cordless Chainsaw Run-Time Test

Run-time testing seems pretty straight forward, right? Put a battery in the thing and just cut some stuff. Our goal is to truly test the limits of these tools and run-time testing was a premier opportunity for us to do this.

Our run-time test consisted of inserting a fully charged battery in each saw with a factory sharpened chain and then proceed to cut as many crosscut slices through a tree length log as possible on a single battery charge. Each saw was filled with Stihl Woodcutter bar and chain oil prior to beginning the test and chain tension was also set properly.

The test logs were Maple, all approximately 13.5″ in diameter. The logs had sat off the ground seasoning for approximately two years. Because no tree is a perfect column, we had some variation in diameter. The average diameter of the logs calculated out to 13.6875″.

Maple is not the hardest species of wood out there, but these were some BIG logs. In fact, they were likely bigger than what most of these saws were designed to cut, which is why we chose them. This test forced the saws to work hard, and it showed. In order to keep things uniform, we kept the same two test cutters for the entire test. Both operators were instructed to perform five cuts at a time and then pause for 25 seconds to allow the batteries a brief relief and avoid thermal overloading.

First Place: Ego

Ego crushed this test, plain and simple. The Ego saw performed a total of 31 full depth cuts and then a partial cut of 4.25″ on the 32nd cut before dying. Ego has a rock-solid battery platform, and this test highlights that.

The electronics of the Ego saw are extremely efficient and transfer the power of their 56V ARC technology seamlessly to the 16″ bar and chain. The Ego was the first saw we tested and as we watched the stack of cookies rise, we started to worry that we might run out of test material. Our crew did mention that after the 15th cut, there was a change in cutting speed and the tool seemed to slow down slightly, but kept going.

Second Place: Milwaukee

The Milwaukee FUEL saw was the lowest voltage tool of the day, but still shined as a cutter. The FUEL completed a total of 21 cuts with a partial depth of 9.25″ on the 22nd. The proven M18 platform with the massive 12.0 Ah battery did very well in our testing. However, this saw did experience a battery overload at the 18th cut. We had to remove the battery, let it cool down for almost ten minutes, and then continue the test. The Milwaukee saw uses a slower chain speed compared to some of the other saws, but delivers a ton of torque and power while cutting.

Third Place: Greenworks

The Greenworks Pro 60V saw is no stranger to the Tool Box Buzz crew. It performed a total of 21 full cuts and maintained constant chain speed and power throughout. Overall our test cutters agreed that it had excellent power and was a “Top Cutter”.

Learning to Cut Differently

While evaluating run-time, our test cutters learned that operating a cordless chainsaw is drastically different from a traditional saw. A gas-powered saw will typically allow you to lean into a cut and put extra leverage and force on the tool. A gas-powered motor will power through this while bogging down without incident. However, an electric saw will shut itself down when encountering extreme resistance to prevent damaging the motor. Our operators had to allow the saws to do the cutting and hold back from leaning on them too much.

Of the saws we tested; Makita, Stihl, and DR Power had issues with stalling out and had to be reset to continue cutting. The Stihl in particular had to be reset, battery removed, and cooled off, several times to continue the test.

Speed Cutting Test

Published chain speeds, RPM ratings, manufacturer cutting claims can all get pretty confusing. So we made it a priority to see just how fast our cordless saws could perform a cut in a piece of hardwood. A seasoned length of Ash was selected to perform the speed cutting test. Our sample log measured out to an average diameter of 11.02″ based upon measurements taken before the start of each test cut.

We chose to keep the same operator for the entire test to maintain consistency. Our test cutter then performed three timed cross cuts as quickly as the saw was able to. After the results were recorded, we reset and performed the test a second time. The average of the two times was calculated and used to rank each saw.

First Place: Echo

One of the test cutters summed up the Echo perfectly; “This thing feels like a chainsaw!” The Echo saw powered through the speed cuts with an average time of 44.5 seconds. Echo’s 58V system uses a slower chain speed but delivers a lot of felt torque in the cut. This balance of speed and power allowed the Echo to chew through our test material quickly without bogging down or dropping in speed.

Second Place: Stihl

Stihl is a big name, if not the biggest in the chainsaw world. Their reputation is built upon their solid construction and professional-grade engineering and features. This lineage really showed itself during out speed cut testing. With an average cut time of 48 seconds, the Stihl had zero issues cutting through the 11″ Ash log. While the Stihl struggled with the larger diameter run-time log, the smaller log used here, along with Stihl’s very aggressive profiled chain yielded impressive results.

Third Place: Greenworks

With an average cut time of 50.2 seconds, Greenworks continued to shine as a “Top Cutter.” The Greenworks PRO 60V saw’s performance in the speed cutting test is an outstanding example of a tool that was built from the ground up as a cordless chainsaw.

Cordless Chainsaw Torture Test

In order to break down a large round of wood to a more manageable size, chainsaw users will often perform a rip cut or “Noodling” cut as it is more commonly referred to as. We selected a noodling cut as our torture test due to the fact that it greatly tests the full powerband of the cordless saw. A noodling cut is performed parallel to the grain of a full log round.

What makes it so difficult is the chain has to pull the long-stranded chips through the entire kerf length of the bar and chain. These long-stranded chips resemble curly noodles, hence the name Noodling. Traditionally a user would need a larger and more powerful gas-powered saw to perform such a cut.

For our test, twelve pre-cut rounds, of wet Red Oak, were placed standing on a block and cut parallel to the grain. Our rounds were each twelve inches long and averaged 16.78″ in diameter. The toughness of the grain structure of the Red Oak and the moisture content of the wood placed a huge demand on our saws.

We chose to make this test a Pass/Fail evaluation mainly because we were unsure if the saws would be able to complete the test. To our surprise, almost every tool passed the test! The only saw which failed to complete the noodling cut was the Milwaukee M18 FUEL. During the test cut, the Milwaukee jammed with sawdust and noodle strands completely binding and seizing the blade. The saw had to be disassembled and cleaned out before it was functional again.

The performance of these battery-powered saws during our torture test was extremely impressive. It showed us the benefit of modern electric motors and their ability to maintain a constant output regardless of demand.

Weight

We ranked our saws based upon the bare tool weight of each model. Based upon the published bare tool weights we ranked the saws as follows:

Overall Size and Balance

Numbers alone do not always tell the full story of the overall feel of a tool in hand. We chose to include size and balance in addition to weight during our evaluation. Some of the saws did a great job of balancing this increased weight and size while others did not. One of our test cutters remarked that operating some of these saws felt like “driving a big Cadillac boat like my Grandma used to drive”.

Our professional tree cutter felt that overall size and balance was one of the biggest factors for him when deciding if he would take one of these saws up in the bucket. If the saw was bulky and unwieldy, then it would be an absolute no-go for them to even consider.

First Place: Stihl

The Stihl felt like a compact professional-grade tool in the hands of every user. The overall size and balance is excellent and felt more like a chainsaw with a battery in it than a battery-powered chainsaw.

Second Place: Husqvarna

Husqvarna is the other biggest and most well-known name in the chainsaw world. The 536li XP felt nimble and balanced in hand. It’s lightweight and compact design makes it a true professional-grade tool. Our tree cutter stated that the Husqvarna had “great balance and lightweight in hand”. He felt that it was the most realistic choice of all the saws for use in a bucket or tree due to the weight.

Third Place: Makita

The Makita XCU04PT1 saw offered a great combination of weight and balance. The Makita 36V two battery system places the battery packs higher up and centered on the saw. This cuts down on the overall length of the saw body and streamlines it as well. Much like the Stihl and Husqvarna, the Makita saw balanced similarly to a traditional gas-powered saw and was easily controlled by our test crew.

Cordless Chainsaw Features

Our saws ranged from basic and Spartan in terms of features to jam-packed. We examined each saw and compared features such as manual chain brakes, chain tensioning systems, bar oil fill cap design, onboard tool storage, bumper spikes or felling dogs, and many other areas as well. Based on this detailed comparison, we were able to rank our tools as follows.

First Place: DEWALT

The DEWALT Flexvolt saw has an outstanding set of features that make it very user friendly. The manual chain brake, in particular, stood out to our crew as a well thought out and executed safety feature. The brake lever had an excellent contour to it with very short travel to engage and disengage. DEWALT’s tool-free chain tensioning system was also the most user friendly. As a right-handed operator, I could easily hold the saw by the forward handle in my left hand while using my right hand to adjust the chain tension. All of the controls featured high-quality, flip-down levers that are easy to use and store securely. The flip cap design of the bar oil reservoir was also extremely easy to use. One area of improvement for the saw would be a set of steel bumper spikes as opposed to the current molded plastic ones.

Second Place: Oregon

The Oregon name is well known as a manufacturer of high-quality bars, chains, and other forestry products. But the CS300 chainsaw was a bit of an unknown surprise to our crew. Having never tested a tool from Oregon before, we were pleasantly surprised by this mighty monster. Oregon saw was packed with features that were very clearly designed by chainsaw people. The first of which was the Oregon Self Sharpening system and 91PS056X chain. Oregon included a self-sharpening system in which the user simply pulls upwards on a control lever for 3-5 seconds while running the saw to automatically sharpen the chain. The lever lowers a contoured sharpening stone down onto the chain and sharpens as it runs. This feature makes the often foreboding task of sharpening a chain effortlessly. The chain is proprietary and the sharpening stone will only work with the special chain. Oregon also has excellent bumper spikes and a responsive chain brake as well as a tool-free chain tensioning system.

Third Place: Stihl

It comes as no surprise that a professional-grade tool like the Stihl includes professional-grade features as well. Stihl includes an inboard clutch design along with steel bumper spikes and chain catch with the MSA 220 C-B. The tool-free chain tensioning system is very user friendly. The finger rotary dial design for adjusting tension was found to be slightly less intuitive than the DEWALT Design.

Of all the saws that were tested, Kobalt was the only model to not feature a manual chain brake lever and it’s placing in this category reflects that. The Kobalt also requires a tool to tension the chain. Our crew found an overwhelming preference for saws with a tool-free chain tensioning method as opposed to a traditional tooled system. For saws of this class, tool-free seems to make the most sense.

Overall Ergonomics

The term ergonomics gets thrown around a lot and is completely user-dependent. Bearing that in mind we ranked our tools in terms of ergonomics based upon the way they worked with us during use. The areas we focused on were handled angles, grip textures, control locations, and felt vibration. All of these features are worth considering to find the tool that is comfortable to the user.

First Place: Husqvarna

The Husqvarna saw was designed for all-day professional use. The contoured angle of the handles was comfortable as well as made the controls easy to reach. The saw featured a simple push-button power switch as well as a manual chain brake, and grip tang safety release. These controls all worked smoothly together in hand. There is also little felt vibration with this saw and no hot spots on the grips.

Second Place: Stihl

The compact body design of the Stihl along with ergonomic controls makes this one of the most comfortable tools in hand. The Stihl features a push-button safety release on the left side of the rear grip as opposed to an on/off switch, this button is easy to reach and unobtrusive during use. The ease of battery access and quick change were exceptional on the Stihl.

Third Place: Makita

The Makita saw followed the same design path as the Husqvarna, with a push-button on/off switch and a grip tang safety release. This simple feature alone was found to be a favorite among our testing crews. The tree care pros also greatly favored this system and found the Makita to be extremely similar to their current gas-powered saws.

Decibel Output Rating

One of the main benefits of cordless chainsaws and cordless OPE in general is the lack of noise. But just how quiet is a cordless chainsaw. To test this, the saws were placed on a concrete slab open garage space in the same general area. An average Decibel rating from each saw at approximately arms length away. The same rough distance as users ears would be from the tool during use. The decibel rating was captured during the loudest rev-up phase of the tools, similar to how they would perform while cutting.

Husqvarna metered the lowest at 74.4 and DEWALT followed closely behind at 74.5. The majority of the saws fell between 74.5 to 76.5 decibels, Greenworks was the loudest saw at 80.1 decibels.

All of the saws tested fell within the OSHA safe hearing level standards and are drastically quieter than a comparable size gas-powered saw. For prolonged use, a set of hearing protection is a good idea in my opinion. I found the pitch of the electric motors to be annoying after extended use. Similar to listening to a miter saw all day.

Price

Using a host of different online vendors and local dealers, the saws were ranked based upon the current market price on a bare tool, at the time of this article. The bare tool price is the best way to rank a comparison such as this because many of our manufacturers sell their saws as a la carte system. They allow the individual user to select the battery packs and charger right for them.  Such as Stihl, Husqvarna, and Oregon.

Looking at bare tool prices, we see three of our top-performing saws all the way at the bottom. This wide difference in price is a direct reflection of a truly pro-grade tool as opposed to a residential or homeowner grade tool. The Kobalt will not be capable, or expected to perform, to the same level as the Husqvarna or Stihl. Stihl is also unique in that they do not offer online sales. In order to buy a Stihl chainsaw, you must visit a Stihl dealer. This dealer experience is a trademark of the Stihl brand and is something that TBB Crew Member Jeff Williams discussed in a previous review.

Below is some “Buy Now” links to purchase some of the saws featured in this Head-2-Head from our sponsor at Ohio Power Tool.

Best Overall Value Cordless Chainsaw

Echo CCS-58VA Chainsaw

Of all the cordless chainsaws featured in this comparison test, the Echo stood out as a tremendous value backed by outstanding performance. The Echo was our fastest cutter and ranked in the top 5 for run time and weight. But more importantly, it tied for third for the price as a bare tool. The echo has a solid heft to it that makes it feel like a traditional gas saw in hand but is still relatively light. Because it cuts at a lower chain speed with higher torque, the 58V Echo chewed through every species of wood we threw at it with no issues.

While a little bulky for a tree climber or bucket saw, the Echo is an excellent saw for firewood cutting or general clean up around a home or property. Echo also gives users the option of online ordering as well as the local dealer experience or purchasing from a large home center. The CCS-58VA is part of a larger lineup of cordless OPE from echo and would serve any homeowner well as part of a complete system of products.

Best Cordless Chainsaw Results – Winner Stihl

Based on our evaluation criteria, each saw was ranked and a point value was recorded. These scores were then added and a final ranking order was determined. The lower the score, the better the placement of the tool. Based upon this, Stihl took top place overall with 36 points. DEWALT and Husqvarna tied for second place with 41 points. Makita followed close behind with 42 points and was a solid performer.

Overall our test saws established themselves into three categories. Power tool companies that made a cordless chainsaw, chainsaw companies that designed a battery-powered saw, and battery-powered companies that built a chainsaw around their platform. Each individual tool had its own strengths and weaknesses and their performance was clearly based upon their battery system. Overall our crew was extremely impressed with the power and capabilities that these cordless saws have to offer.

If you are currently invested in the battery platform, then you likely can’t go wrong with picking up a matching chainsaw. If you are considering purchasing a saw and aren’t invested in a platform, take a look at the full range of tools from each manufacturer when making your decision. Cutting a tree a few seconds slower is nothing compared to the expense of investing in multiple battery platforms.

For the tree care pros out there, a battery saw is worth looking at as well. Charging a battery is way easier than filling a gas can and less messy. More importantly, a battery-powered saw goes from on to off with the flip of a switch. While expensive, the professional-grade tools highlighted in this test are extremely capable and powerful. A pro will be surprised at how often they would find themselves reaching for a battery-powered saw over a gas-powered model.

So whether you are a backyard lumberjack, a rugged tree cutter, or an eco-conscious cannibal from Texas, a cordless chainsaw is likely a great option for you.

Best Cordless Chainsaw Video Review

Best Cordless Chainsaw Head-to-Head is a post from Tool Box Buzz

Greenworks PRO 60V 16″ Cordless Chainsaw Model 2014502 Review

Greenworks PRO 60V 16" Cordless Chainsaw

4/5

Manufacturer: Greenworks
Model number: 2014502
Price: $249.99
Power source: 60V Li-Ion

Greenworks PRO 16″ Cordless Chainsaw Features

• Voltage: 60V Li-Ion
• Bar Length: 16″
• Bucking Spikes: Metal
• Chain Brake
• Automatic Oiler
• Chain Tensioning Requires a Tool
• Tool Warranty: 4 Years
• Battery Capacity 2 Ah
• Advanced brushless motor technology delivers major torque, power, and life, with virtually no maintenance required

Stand Out Features of the Greenworks PRO 60V

The ease of use with the controls of the saw was a pleasant surprise. There is no additional on/off switch or mode selector. Simply insert a battery, pull the chain brake towards the rear of the saw, press the safety catch lever, then pull the trigger and start cutting. It is a very intuitive process and reminds me of using a traditional gas powered saw.

The inertia activated chain brake itself is an outstanding safety feature. The brake system is ergonomic and contours around the hand while cutting, but does not interfere. Once engaged it stops the chain immediately.

Many cordless saws in this class rely upon a folding plastic adjustment knob to set proper chain tension. This is fairly gimmicky and does not inspire a ton of confidence. Greenworks chose to use a traditional side-mounted chain tension adjuster on the 60V PRO saw. This was an excellent decision in my opinion and allows proper chain tension to be set using a saw wrench or screwdriver in the same manner as a traditional gas saw.

Can the Greenworks Saw Cut?

My Cutting Experience

Cutting with the PRO 60V saw was pretty impressive compared to my prior experiences with lower end battery powered saws. I performed test cuts on larger diameter seasoned tree length wood with the saw buried all the way to the bumper spikes. Even in hardwoods, the Greenworks saw was surprisingly powerful. That being said, if leaned on it too much the saw would easily bog down. However, letting the saw do the work and applying an appropriate level of downward pressure resulted in fast smooth cuts.

The felt vibration is very low in Greenworks 60V PRO and results in less user fatigue. The quickness to full chain speed will surprise you if you are unfamiliar with cordless saws.

Todd’s Cutting Experience

Over the last couple of years, I’ve used a handful of cordless chainsaws from most of the major brands. I used the Greenworks 60V PRO to cut up two medium size Maple trees in my yard. The trees had trunks 12-14″ in diameter. The 16″ bar combined with the brushless motor made quick work cutting up both trees. This saw actually cuts a bit quicker than some of the other saws I’ve used. However, it does seem to “bog” down a bit easier as some of those though.

The key with cordless chainsaws is letting the saw do the work and not trying to push them too hard. This saw cuts really nice as long as you let the weight of the tool do the work vs pushing down hard.

One important note is run-time and having an additional battery. I highly recommend purchasing a second battery. In the process of cutting both trees, it took me 5 battery charges to cut up all the limbs and logs. If you have an additional battery you can charge one while you’re using the other.

Benefits of Cordless Chainsaws

For homeowners the benefits of a cordless chainsaw are huge. Most homeowners neglect proper maintenance of small gas engines ultimately leading to difficulty starting the motor and costly repairs. Battery-powered cordless chainsaws eliminate those hassles completely. Additionally, cordless chainsaws are extremely quiet allowing you to work without hearing protection and reducing noise for neighbors.

Where to Buy

You can buy these saws directly from Greenworks or at Lowe’s. At the time of the article, the Saw plus a charger and one battery are priced at $249.99 which is a great value.

Overall Impression – Greenworks 60V PRO Cordless Chainsaw

The Greenworks 60V PRO Cordless Chainsaw is a great option for homeowners looking for a saw to clean up yard brush, downed trees, and normal yard work. While a cordless saw might not be a great option for cutting large quantities of firewood, they are an excellent choice for occasional use. So if you’re looking for a chainsaw for your yard, one with a decent capacity, the 16″ 60V PRO from Greenworks is a great choice.

Greenworks PRO 60V 16″ Cordless Chainsaw Video Review

Greenworks PRO 60V 16″ Cordless Chainsaw Review is a post from Tool Box Buzz